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Rectangular Bloom / Square Steel Billet Casting Plants with Rigid Dummy Bar

Categories Billet Casting
Place of Origin: Wuxi,China (Mainland)
Brand Name: HAIJUN
Model Number: R6M 2strands
MOQ: 2 strands
Packaging Details: Container
Delivery Time: 2 months
Payment Terms: T/T,L/C
Supply Ability: 30 strands CCM per year
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    Rectangular Bloom / Square Steel Billet Casting Plants with Rigid Dummy Bar


    Rectangular Bloom / Square Steel Billet Casting Plants with Rigid Dummy Bar


    Quick Detail:


    Rectangular Bloom / Square Billet

    radius: R6M, R8M, R10M

    Strand number :1 / 2 strands

    with ISO certification

    advanced design

    safe operation


    We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.


    Description:


    1. Basic standby technical parameters:

    Steel billet casting machine radius

    6m

    Strand quantity

    2 strands

    Ladle support type

    Ladle turret,Ladle car

    Tundish carriage

    Semi-portal, cross sliding function

    Casting method

    Metering nozzle, open casting

    Secondary cooling

    Water cooling , 1 adjusting circuit

    Withdrawal straightening machine

    Totally 5 roller, progressive straightening

    Roll table

    Chain group centralized drive

    Dummy bar

    Rigid, with self-adapting dummy bar head

    Billet cutting

    Hydraulic cutting machine

    Billet conveying

    Group centralized live roller table

    Cooling bank type

    Simple cooling bed


    2. Technical process description and capacity of steel billet CCM

    Induction furnace:

    Nominal capacity

    15T

    Tap-to-tap cycle

    60min

    Furnace quantity

    3sets


    Production capacity

    Working days

    330 days/year

    Average number of daily furnace

    24/day

    Production capacity

    200,000t/year


    3. Casting speed, productivity and strand quantity

    R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

    Casting sectional area(mm)

    100×100

    125×125

    150×150

    Casting speed(m/min)

    2.8

    2.6

    2.4


    NO.

    Billet

    size

    Casting speed

    hourly output

    (tons)

    Daily output

    20hour

    (tons)

    Annual output(300days)

    (tons)

    1

    100×100

    2.8m/min

    10.55

    211

    63302

    2

    125×125

    2.6m/min

    15.31

    306

    918445

    3

    150×150

    2.4m/min

    20.35

    407

    122,083

    The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

    Steel grade

    Casting grade(m/min)

    Effective deformation rate(ε)

    Allowable deformation rate(εmax)

    Straight carbon steel

    1.8~2.5

    Please refer to the computational table

    0.25

    Low alloy steel

    1.3~2.0

    Please refer to the computational table

    0.15~0.2


    4. CCM equipment parts list

    Equipment name

    Weight

    Model and specification

    Unit

    Quantity

    1

    Ladle turret

    17T


    Set

    1

    2

    Tundish car

    2.5×2=5T


    Set

    2

    3

    Tundish

    1.4×2=2.8T


    piece

    2

    4

    Mould

    0.5×2=1T

    150×150

    Set

    2

    5

    Foot roll of mould

    0.01×2=0.02T


    Set

    2

    6

    Mould cover

    0.1×2=0.2T


    Set

    2

    7

    Oscillator device

    2×2=4T


    Set

    2

    8

    Secondary cooling spray tube

    0.5×2=1T


    Set

    2

    9

    Secondary cooling guiding section rod

    0.7×2=1.4T


    Set

    2

    10

    Secondary cooling vapor exhausting system

    1.5T


    Set

    1

    11

    Withdrawal and straightening machine

    5×2=10T


    Set

    2

    12

    Casting blank vibration prevention system

    0.3×2=0.6T


    Set

    2

    13

    Dummy bar

    0.9×2=1.8T

    150×150

    Set

    2

    14

    Dummy bar storage device

    0.7×2=1.4T


    Set

    2

    15

    Shears approach roller

    2×2=4T


    Set

    2

    16

    Flame cutting machine

    3T


    Set

    2

    17

    Automatic cut-to-length device

    0.5T


    Set

    2

    18

    Travelling roller

    2×2=4T


    Set

    2

    19

    Knockout roller

    3.5T


    Set

    4

    20

    Steel transverse delivering machine

    3.5T


    Set

    1

    21

    Hydraulic station system

    2T


    Set

    1

    22

    Secondary cooling water breaker



    Set

    2

    23

    Cooling automation water distribution plant

    1T


    Set

    1

    24.1

    Control panel



    Set

    1

    24.2

    Field instrument



    Set

    1

    24.3

    Computer system



    Set

    1

    25

    Steel platform

    60T



    1


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