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Automatic Pineapple Processing Line With Bottle Packing Machine ISO9001 / CE / SGS

Categories Pineapple Processing Line
Brand Name: Shanghai Beyond
Model Number: BY-PL
Certification: ISO9001/CE/SGS
Place of Origin: China
MOQ: One set/one line
Price: Negotiation
Supply Ability: 50 Sets Per Season
Delivery Time: 50-100 working days upon receipt of payment and confirmed the drawings
Packaging Details: PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement
Product Name: 5-50T/H Pineapple Concentrate And Non-concentrate Juice Line
Juice yield: 50-75%
Fruit input brix: 10-20brix (fresh fruit)
End product brix: 60~72Brix( for concentrated )
Voltage: 380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw): energy saving type, about 100-500kw
Warranty: 12 months
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    Automatic Pineapple Processing Line With Bottle Packing Machine ISO9001 / CE / SGS

    Organic pineapple juice, 5-10T/H pineapple juice Line with blending system for bottle package



    Specifications:


    Brand Name:Shanghai Beyond
    Model Number:BY-MPL5
    Capacity5-10T/H
    Raw material

    Fresh pineapple

    End productNFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
    Juice yield50-75%
    Fruit input brix10-20brix (fresh fruit)
    End product brix60~72Brix( for concentrated )
    Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
    Certification:ISO9001/CE/SGS
    Main material for machinesSUS304 or SUS316
    Place of Origin:China
    Manufacturer historyMore than 10years
    Voltage380V 50Hz/110V 60hz/415V 50Hz
    Power consumption(Kw)energy saving type, about 100-500kw,
    Operator neededAbout 6-20persons
    Cooling water consumptionAbout 80-300M3
    Steam consumptionAbout 300-5000T/H,
    Factory space neededAbout 500-5000Sqm
    Warranty12 months after commissioning

    After sales service

    Engineers available to service machinery overseas

    Description:

    Pineapple is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit".

    Complete plant of pineapple processing equipment including following procedures, washing the fresh pineapple , peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.

    The fresh pineapple is processing into the clear juice and cloudy juice, then packing into the gable op box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.


    Features of pineapple processing line


    The processing capacity is varied from 60 tons/day to 1500 tons/day;

    The line is also suitable for processing the fruits that share the similar characteristics;

    Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple;

    The production process fully automatic PLC control to save labor and facilitate production management;

    Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.

    Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

    Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements


    Flow NONameModelSpecificationQty
    (set)
    A Fresh mango processing unit   
    A-1Clapboard elevator5T/hSUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material1
    A-2Air-blow washer and sorting machine5T/hstainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates1
    A-3Brush washer5T/hmaterial is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying1
    A-4Clapboard elevator5T/hmotor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm1
     Subtotal:   
    B Mango pulping unit   
    B-1Pulper and destoner compound5T/HSUS304 frame,speed is adjustable by transducer1
    B-2Screw conveyer for fruit core made of SUS304 stainless steel, diameter of the screw is 300mm,U shape3
    B-3Temporary storage tank1000LSUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs1
    B-4Screw pump10T/Hmanually adjust the speed, pressure at outlet is 0.6Mp2
    B-5

    Tubular heater

    5T/H

    food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet

    1
    B-6Scraper type refiner3T/HSUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure1
    B-7Buffer storage tank1000Lmaterial is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet1
    B-8Platform for destoner,pulper and crusher mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central1
    B-9Platform for pulper mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central1
    B-10CrusherSUS304, tooth-type, with ABB motors, with sandblasting on the appearance1
    B-11Belt press juier5T/Hsanitary mesh bag,SUS 304, full automatic1
    B-12Double stage pulper5T/HSUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW
    SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw
    1
     Subtotal:   
    C Evaporator and concentrating unit   
    C-1Buffer storage tank3000LMaterial is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs2
    C-2Centrifugal pump10T/HSanitary food grade, mechanical seal,ABB motor,pump head is 36m1
    C-3

    Double effects forced circuit evaporator

    1.5-2T/H

    SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling

    1
    C-4Batch storage tank5000LMaterial is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters2
    C-5Rotary pump3~5T/Huse food grade rubber as gasket, inside is mirrow polished, frequency controled1
     Subtotal:   
    D sterilization and filling system   
    D-1Tube-in-tube sterilizer1.5-2T/HSUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S1
    D-2Deaerator1.5-2T/Hfull-automatic,working with tube-in-tube sterilizer1
    D-2Aseptic filler1.5-2T/HSterilized by steam, auto-control, single filling head1
     Subtotal   
    E CIP system   
    E-1Semi-autmatic cip system2T×3External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m)1
    RCIP return pump20T/Hfood sanitary grade, self-priming, mechanical seals2
     Subtotal:   
    Total equipment price
    G project installation and others   
    G-1

    Product piping system

    (National standard)

    include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system1
    G-2

    Non-product system

    (National standard)

    include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes1
    G-3

    Electric cabinets

    ( National standard)

    include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system1
    G-4

    electric distributing system

    ( National standard)

    include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use

    1



    Related machinery of fruit processing line
    Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
    Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product
    Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
    Essential oil refiner—fruit oil
    Fruit residues collector—animal feed
    Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system


    Our vegetable / fruit processing line integrates a series of main processing steps, including conveying, size reduction and heating on a compact stainless steel frame.


    Features and benefits
    Continuous processing of fruits and vegetables
    Sanitary design, easy to clean
    Be able to use appropriate CIP system for local cleaning
    All stainless steel and food grade polymer food contact surfaces
    The control panel with variable frequency drive is used for speed control, which is convenient for electrical installation
    Integrated sanitary product pump to pump juice to downstream process

    Optional mounting on casters for easy movement
    It can be configured to use the juicer to produce viscous juice and smoothie mud
    details
    The juice production line module is easy to install because all relevant pipes and electrical connections have been pre installed and pre tested, so it is very suitable for product testing anywhere


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