Categories | Purlin Roll Forming Machine |
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Brand Name: | S&G |
Model Number: | S&G-C Purlin |
Certification: | ISO:9001 |
Place of Origin: | China |
MOQ: | 1Set |
Price: | Negotiation |
Payment Terms: | T/T or western Union |
Supply Ability: | 600Sets per year |
Delivery Time: | 90 working days after received your payment |
Packaging Details: | Nude |
Model No.:: | S&G-Z Purlin |
Thickness:: | 1.5-3 mm (As customer`s need) |
Working efficiency:: | 0-25m/min |
Forming Stations: | About 20 Stations |
Roller material:: | Gcr12MoV quenched |
Shaft material:: | 45#steel processing |
Diameter of shaft:: | ¢76mm |
Work Pressure:: | 195 mpa---350 mpa |
Voltage:: | 380V/50HZ 3Phase(as customer's requst) |
Place of Origin:: | China (Mainland) |
Certification:: | CE; ISO9001 |
Control System:: | PLC with touch screen |
Way Of Drive:: | Gear or Chain |
Cutting type:: | Hydraulic cutting |
Lanugage system:: | Chinese ,English , |
Company Info. |
S&G Engineering Solution Lmt. |
View Contact Details |
Product List |
European standard steel door frame automatic C/U/Z purlin making machine Z channel roll forming machine
Company Profile
Features & Purposes:
Z-type steel machine strengthens its firmness with an arch type, stabilizes its operation
with gearbox drive, and improves product quality by adopting molding shearing to avoid
port deformations.Products are widely applied in purline set-up of steel-structure houses.
Product Description
C Z Channel interchangeable Roll Forming Machine Manufacturer
General properties | |
Maximum production speed | not less than 15 meters per minute excluding cutting and punching) |
Bending precision | the maximum profile deviations (dimensions and shape) shall not
exceed the tolerances specified as following data (or equivalent
tolerances) |
Bending quality | ability to bend the profiles of the specified configuration at the
specified maximum steel thickness; cracking of the steel or metal
coating is not permitted for all required steel grades |
Manual decoiler→ feeding→flattening→ roll forming→Turkey head→post cutting →output table
1: 3T manual decoiler | |
Dimensions | 1700mm*1000mm*800mm |
Width of feeding | 500mm |
Capability | 3 Ton |
Bound of expand &fight | 420mm—510mm |
Mode of expand &fight | inner expand &fight by manual |
Way of feeding | manual |
Color | blue |
Quantity | 1 |
Feeding | |
Armed adjustable center of the forming rollers and of sufficient
length to prevent lateral movement of the strip on its entry to
flattener. | |
Entrance table-guide | adjustable |
Entrance width range | 150-600mm |
Flattener | |
The quantity of leveler rolls must be planned according to
thickness 2.0mm to 3.0 mm. | |
Flattener roller | upper is 3 rollers, down is 4 |
Flattener roller material | SAE 1045 thermal treatment hardness 48-52 HRC. |
Forming Section | |
steel thickness | between 1.5mm and 3.0mm. |
Main motor power | 18w, AC motor, side motor to save space |
Machine Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Roll station | 17stations +1 station of turkey head |
Roller material | Gcr15, 58-62,HRC hardness and chrome plated surface |
Shaft diameter | ¢76mm material: SAE1045 |
Working type | up shaft is initiative, down shaft is passive |
Machine roll forming speed | 0-15m/min |
Roll former has leveling bolts in the base for adjust the leveling | |
Machine base frame adopt H beam welding steel | |
Transmission | chains, 1.5inch, single rows |
Machine stand adopt wall panel structure, the panel thickness is
18mm. |
Turkey head | |
one station after roll forming | |
Function | for revise the end product up and down/ left and right to
straightness |
Roller material | Roller material: GCR15 quenched 58°-62°finishing turning CNC |
Adjust by hand wheel | |
To avoid accidents, the line consisting of | flatter,roll form and guillotine will be covered by a mobile
C-shaped yellow safety net, as shown below. |
Color of machine | Blue and yellow |
Quantity | 1 |
Post cutting | |
Machine adopt hydraulic post cutting system. | |
Cutting power | by hydraulic, 5.5KW |
Hydraulic working pressure | 20Mpa |
Material of blade | Cr12 with heat treatment 58-60°4 sets cutter |
Length measuring | Automatic encoder length measuring |
Tolerance of length | 3000mm+/- 1.5mm |
Cutting table length | 2Mx2piece |
3 output table: | |
Jointed by 60mm*40mm tube | |
Size | 2.0m long*0.8mwide*0.6-1mhigh |
One out table with three support roller | |
Color | Blue |
Quantity | 2 units |
4 Hydraulic station: | |
Hydraulic power | 5.5kw |
Working pressure | 20Mp adjustable |
Solenoid valve | 1 group |
Hydraulic oil | 46# hydraulic oil |
Quantity | 1 |
5: Control desk | |
This automation software technology should allow wider access to
the source code so that can define and adjust their parameters
according to needs of present and future production. | |
Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Automatic length measurement | |
Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved | |
Length inaccuracy can be amended easily | |
Control panel | Button-type switch and touch screen |
Unit of length | millimeter (switched on the control panel) |
Language | English/and Chinese |
PLC brand | Panasonic |
Frequency converter brand | Yaskawa |
Touch screen | Taiwan Weinview |
quantity | 1 |
1. 3T manual decoiler
2. Feeding→flatten→forming station→Turkey head→post cutting
3. Output table
4. Hydraulic station
5. Control desk
6. Spare part list
Profile, layout & production flow:
Steel thickness (t): from 1,5 mm to (at least) 3,0 mm;
Profile height (A): as following list
Flange width (B): as following list
Lip width (C): as following list
Minimum finished product length: at least 500 mm;
Maximum finished product length: at least 12000 mm;
Length tolerance: ±1.5mm per each pieces
Coiler loading → feeding-in with guiding (metal sheet is guided
into the first forming station) → straighten → rolling &
forming → hydraulic cutting → stacker running out
Material of main equipment:
Roller material: high grade NO.45 forged steel, plated hard chrome on the surface of roller with thickness 0.05mm.
Active shaft material: high grade NO.45 carbon wrought steel at diameter 72mm.
Cutting blade: Cr12 mould steel with quenched treatment.
They are widely used as the roof of garden like factory, hotel, exhibition center, villa, civil construction, etc.
Why is it the best way to choose S&G for you?
Now, our products not only meeting the domestic demand, but also being exported to more than 80 countries and regions. For example:
Asia: Indonesia,Malaysia,India,Saudi Arabia,United Arab Emirates,Pakistan,Iran,Vietnam, Korea,Kazakhstan,Iraq,Israel,Oman,Yemen,Syria,Philippines,Turkey,Uzbekistan…
Europe:United Kingdom,Spain,Russia,Ukraine,Italy,Greece,Poland,Romania,Lithuania…
Africa:South Africa,Zambia,Libya,Nigeria,Algeria,Egypt,Angola,Botswana
South-America:Chile,Venezuela,Brazil,Columbia,Argentina…
North-America:America,Trinidad and Tobago,Grenada,Nicaragua…
Quality and Service Assurance:
1.we have Q & C department in our factory and our engineer have
much experience and can design the suitable machine for our
clients.
2.our machine can produce the nice production, can guarantee good
quality.the production is confirm to the national standard even the
international standard
3.the products should not have scratch and the flatness
Technical R & D Department: design teams for different kind of
production line.
package:
1.As to the roll forming machine's package, it should be nude.
2.we'll protect the machine well before shipment, to prevent
machines from rusting and damage.
Repairs:
Warranty: 1 year since the date of B / L on
Installation and Commissioning:. We will send professional
engineers to buyers' country for installation and commissioning
Buyer pays each engineer 100USD / Day besides the round-tickets,
room and board.
Profile Drawing:
Machine Picture: