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High Capacity Two Stage Extruder Line PVC Compounder 500kg/hr

Categories Two Stage Extruder
Model Number: CHTC55-150
Certification: CE, ISO9001
Place of Origin: CHINA
MOQ: 1set
Price: Negotiable
Delivery Time: 60 working days
Packaging Details: Wooden case
Name: PVC Compounder
Model: Two Stage Extruder
Rotation Speed: 400rpm/70rpm
Motor: 132kw
Capacity: 500kg/hr
Application: Soft PVC, Rigid PVC
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    High Capacity Two Stage Extruder Line PVC Compounder 500kg/hr

    Two Stage Compounding Line for PVC with output of 500kg/hr


    Technical Specification:

    No.Denomination of the deliveryQty.
    1.0Raw materials dealing units
    1.1Automatic loader2sets

    Model: Screw loader
    Agitator motor: 0.55KW;
    Main motor: 1.1kw;
    Tank Volume: 300L

    Made of stainless steel
    Diameter of screw: 90mm
    Capacity: >500kg/hr
    Hopper with sight-glass
    Operation separately

    1.2Twin Screw volumetric feeder1set


    Motor power:1.5kw,
    Parker inverter from USA
    Max. rotation speed:140rpm
    Material contact parts are made of 304 stainless steel
    Volume:50L
    Capacity: 400-800kg/hr
    System connection: fast open connection
    With stirrers both horizontally and vertically in case of bridging

    1.3Vertical force feeder1set

    Screw diameter:90mm
    Max. rotation speed: 40rpm
    Motor power:1.5kw
    Parker inverter from USA

    Stainless steel made

    2.0CHT65-Plus/CSE150 two stage extruder
    2.1CHT95-Plus High Torque Twin Screw Extruder1set

    Drive: 132kw Siemens AC motor

    Parker inverter from USA
    Motor rotation speed:1480rpm

    Power transmission:
    Safety clutch torque limiter with speed sensor to protect the scerw and gearbox
    Gearbox:
    High safety factor design;
    Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;
    NSK bearings and imported seals applied,
    Special lubricating system equipped combined with immersing and forcing solutions;
    Input/output rotary speed:1500/400rpm;
    Torque:2x1575N.M
    Oil pump motor power:1.1kw

    Pipe type heat exchanger


    Extrusion line:
    Screw Diameter: 62.4mm,L/D:32:1;
    Screw speed:0-400rpm;

    Screw configuration:with modular structure, torque transmission by spline;
    Screw material:Nitride steel to be anti-corrosion, Hardness HV50-1050

    Barrel configuration: modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;
    Barrel material:Nitride Steel to be anti-corrosion, Hardness HV950-1050



    Temperature controlling:
    Heating system: Cast Aluminium heater, total heating power approx.30kw (No.1 Section cooled by water);
    Cooling system: soft-water cooling system;
    Temperature controller: OMRON dual channel PID from Japan
    Soft-water cooling system including one 1.1kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.

    Steel base:
    Welding base with special pads;

    2.2CSE150 single screw extruder1set

    Main motor:
    55kw, Siemens AC motor
    Frequency inverter :Parker from USA

    Power transmission:
    Standard transmission(with six nylon pins)

    Gearbox:
    With surface-hardened gearing system;
    The gearbox with original lubricating system;
    input/output rotary speed:1480/70rpm;

    Extrusion line:
    Screw Diameter: 150mm,L/D:9:1;
    Screw speed:0—70rpm;
    Screw material:38CrMoAlA with nitrifying heat-treatment; Nitride depth:0.5-0.7mm, Hardness HV 950-1050
    Recommended barrels configuration:

    No123DIE

    No1 barrel with water cooling sheath;

    Temperature controlling:
    Heating system: electric heater, total heating power with approx.18kw (No.1 Section cooled by water);Three temperature controlling zones.


    Soft-water cooling system: The same cooling system with CHT65-Plus;

    Steel base:
    Welding base with special pads;

    2.3Vacuum System1set

    Model: Water Ring Vacuum Pump
    Material Baffle Plate:40Cr;Nitrided material
    Limited pressure:25Pa
    Vacuum Pump drive :3kw;
    Max.Vacuum Degree:Max-0.08Mpa

    Soft pipe connection
    With Vacuum Gauge and dual Filtering Pot
    Stainless steel vacuum chamber

    2.4Hydraulic screen changer1set

    Structure Mode: Plate type
    Driving Mode:Hydraulic
    Action Time: <1S;
    Driving Mode: Hydraulic Station
    The hydraulic station includes: Driving Oil Pump1.5kw,
    Highest pressure:20Mpa, with safety valve, accumulator.
    The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.
    Accumulator volume:6.3L
    Filtering area:6400 mm^2

    3.0Eccentric Die face air cooling pelletizing system
    3.1Die face air cooling pelletizer1set

    Plate material:38CrMnAlA, nitrided steel
    Hole diameter:3.2mm

    No.of holes: 80holes
    Heating method for flange: Cast-copper heaters with cooling fans
    Cutter rotation speed:120-1500rpm
    Cutter drive: 4kw,AC motor,

    Frequency inverter: Parker inverter from USA
    Cutter speed regulating: the speed can be controlled by manual or operating key of the controlling plate to meet the requirement of variable speed regulation. And the distance between the cutter and the plate can be tiny adjusted to avoid the change of the gap due to the inflation of the hot face plate, which results the damage to the cutter;
    Pelletier covering: water jacket stainless steel

    3.2Cyclone separator2sets

    Air conveyor: 2x5.5kw
    Diameter of the stainless steel pipe with water jacket cooling: 100mm
    S.S. steel made;

    3.3Air Cooling Shifter1set

    Drive 2x0.37kw

    Output :500-1500kg/hr
    Discharging Gap: 3, qualified pellets,big pellets, small pellets
    Made of stainless steel
    Cooling fan: 3 pcs 0.37kw cooling fan

    3.4Air conveyor and silo1set

    Air blower: 4kw
    Silo volume: 1000L
    Stainless steel made
    With disassembled support frame
    Water jacket pipe line for cooling PVC granules

    4.0Control cabinet1set
    4.1Cabinet for extrusion line1set

    All low-voltage electrics: EATON MULLER
    Inverter for main motor: Parker from USA
    Temperature controller: OMRON from Japan
    Solid state relay: Crydom from USA
    Interlocking and safety design:
    - feeding interlocking with main extruder;
    -single screw extruder interlocking with twin screw extruder;
    -melt pressure over the setting value, both extruder will stop;
    - overload protection for main motor and other motors;
    CE certificate


    Pictures:

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