No. | Denomination of the delivery | Qty. |
1.0 | Raw materials dealing units | |
1.1 | Automatic loader | 2sets |
| Model: Screw loader Agitator motor: 0.55KW; Main motor: 1.1kw; Tank Volume: 300L Made of stainless steel Diameter of screw: 90mm Capacity: >500kg/hr Hopper with sight-glass Operation separately | |
1.2 | Twin Screw volumetric feeder | 1set |
| Motor power:1.5kw, Parker inverter from USA Max. rotation speed:140rpm Material contact parts are made of 304 stainless steel Volume:50L Capacity: 400-800kg/hr System connection: fast open connection With stirrers both horizontally and vertically in case of bridging
| |
1.3 | Vertical force feeder | 1set |
| Screw diameter:90mm Max. rotation speed: 40rpm Motor power:1.5kw Parker inverter from USA Stainless steel made | |
2.0 | CHT65-Plus/CSE150 two stage extruder | |
2.1 | CHT95-Plus High Torque Twin Screw Extruder | 1set |
| Drive: 132kw Siemens AC motor Parker inverter from USA Motor rotation speed:1480rpm
Power transmission: Safety clutch torque limiter with speed sensor to protect the scerw
and gearbox Gearbox: High safety factor design; Latest steel alloy material for gears applied with special heat
treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and
forcing solutions; Input/output rotary speed:1500/400rpm; Torque:2x1575N.M Oil pump motor power:1.1kw Pipe type heat exchanger
Extrusion line: Screw Diameter: 62.4mm,L/D:32:1; Screw speed:0-400rpm; Screw configuration:with modular structure, torque transmission by
spline; Screw material:Nitride steel to be anti-corrosion, Hardness
HV50-1050 Barrel configuration: modular structure, each one with length of
4L/D,and the barrels connected together by bolts and pins; Barrel material:Nitride Steel to be anti-corrosion, Hardness
HV950-1050
Temperature controlling: Heating system: Cast Aluminium heater, total heating power
approx.30kw (No.1 Section cooled by water); Cooling system: soft-water cooling system; Temperature controller: OMRON dual channel PID from Japan Soft-water cooling system including one 1.1kw water-pump, stainless
steel water-box (with water Temp. gauge), heat exchanger, imported
solenoid valves, water pressure indicator etc.
Steel base: Welding base with special pads;
| |
2.2 | CSE150 single screw extruder | 1set |
| Main motor: 55kw, Siemens AC motor Frequency inverter :Parker from USA
Power transmission: Standard transmission(with six nylon pins)
Gearbox: With surface-hardened gearing system; The gearbox with original lubricating system; input/output rotary speed:1480/70rpm;
Extrusion line: Screw Diameter: 150mm,L/D:9:1; Screw speed:0—70rpm; Screw material:38CrMoAlA with nitrifying heat-treatment; Nitride
depth:0.5-0.7mm, Hardness HV 950-1050 Recommended barrels configuration:
No1 barrel with water cooling sheath;
Temperature controlling: Heating system: electric heater, total heating power with
approx.18kw (No.1 Section cooled by water);Three temperature
controlling zones. Soft-water cooling system: The same cooling system with CHT65-Plus;
Steel base: Welding base with special pads;
| |
2.3 | Vacuum System | 1set |
| Model: Water Ring Vacuum Pump Material Baffle Plate:40Cr;Nitrided material Limited pressure:25Pa Vacuum Pump drive :3kw; Max.Vacuum Degree:Max-0.08Mpa Soft pipe connection With Vacuum Gauge and dual Filtering Pot Stainless steel vacuum chamber | |
2.4 | Hydraulic screen changer | 1set |
| Structure Mode: Plate type Driving Mode:Hydraulic Action Time: <1S; Driving Mode: Hydraulic Station The hydraulic station includes: Driving Oil Pump1.5kw, Highest pressure:20Mpa, with safety valve, accumulator. The inspection on pressure and temperature: Set one inspection
position before the screen and display the melt temperature. Accumulator volume:6.3L Filtering area:6400 mm^2 | |
3.0 | Eccentric Die face air cooling pelletizing system | |
3.1 | Die face air cooling pelletizer | 1set |
| Plate material:38CrMnAlA, nitrided steel Hole diameter:3.2mm No.of holes: 80holes Heating method for flange: Cast-copper heaters with cooling fans Cutter rotation speed:120-1500rpm Cutter drive: 4kw,AC motor, Frequency inverter: Parker inverter from USA Cutter speed regulating: the speed can be controlled by manual or
operating key of the controlling plate to meet the requirement of
variable speed regulation. And the distance between the cutter and
the plate can be tiny adjusted to avoid the change of the gap due
to the inflation of the hot face plate, which results the damage to
the cutter; Pelletier covering: water jacket stainless steel | |
3.2 | Cyclone separator | 2sets |
| Air conveyor: 2x5.5kw Diameter of the stainless steel pipe with water jacket cooling:
100mm S.S. steel made; | |
3.3 | Air Cooling Shifter | 1set |
| Drive 2x0.37kw Output :500-1500kg/hr Discharging Gap: 3, qualified pellets,big pellets, small pellets Made of stainless steel Cooling fan: 3 pcs 0.37kw cooling fan | |
3.4 | Air conveyor and silo | 1set |
| Air blower: 4kw Silo volume: 1000L Stainless steel made With disassembled support frame Water jacket pipe line for cooling PVC granules | |
4.0 | Control cabinet | 1set |
4.1 | Cabinet for extrusion line | 1set |
| All low-voltage electrics: EATON MULLER Inverter for main motor: Parker from USA Temperature controller: OMRON from Japan Solid state relay: Crydom from USA Interlocking and safety design: - feeding interlocking with main extruder; -single screw extruder interlocking with twin screw extruder; -melt pressure over the setting value, both extruder will stop; - overload protection for main motor and other motors; CE certificate | |