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PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module

Categories Drawn Arc Stud Welding Machine
Brand Name: BTH BOLTE
Model Number: PRO-D 2200
Certification: CE
Place of Origin: Germany
MOQ: 1 Unit
Price: Negotiation
Payment Terms: T/T, Western Union
Supply Ability: 30 units per month
Delivery Time: 15 working days after received your payment
Packaging Details: Packed in carton firstly, and then reinforced with wooden case for outer packing
Welding range: Ø 2-22 mm
Welding material: steel, stainless steel
Welding method (acc. to DIN EN ISO 14555): drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas)
Welding current: 200-2100 A, continuously adjustable
Welding time: 10-3000 ms, continuously adjustable
Power source: transformer/rectifier
Mains plug: CEE 63 A
Mains supply: 230/400/415/460 V, 63 A, 50/60 Hz
Mains fuse external: 63 AT
Protection: IP 23
Lifting eyes: 2
Swivel castors/fixed castors: 2/2
Suitable welding guns: PHM-10, PHM-12, PHM-160, PHM-161, GD 25
Part number: B-90-30-4050
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    PRO-D 2200 Microprocessor Controlled Drawn Arc Stud Welding Machine Equipped With A Shielding Gas Module


    BTH BOLTE Microprocessor controlled stud welding unit PRO-D 2200


    for drawn arc and short cycle stud welding


    The microprocessor controlled stud welding unit PRO-D 2200 is designed for drawn arc and short cycle stud welding. Microprocessor control, continuous adjustment of welding current and time as well as constant current regulation ensure in connection with the high performance of the unit optimum welding results and repeatability. The unit is easily operated by the very robust rotary knob with a built-in push button, all functions and parameters are shown on a big display.
    Pre-installed welding programms facilitate the choice of the right adjustment values for different welding tasks. Additionally, user specific welding programms can be stored. The modular design of the unit allows the customer specific choice of the equipment features. All optional equipment features can be retrofitted.
    The integrated welding parameter monitoring enables the quality control of the finished welds. By default, the parameter sets of the last ten welds are stored. The optional available welding parameter memory allows the storage of 24500 welds and has an USB-interface for data transmission to a PC.
    Optionally, the unit can be equipped with a shielding gas module for welding with shielding gas for weld pool backing and with an automatic module to control the automatic stud feeder VBZ and an automatic welding gun.
    The PRO-D 2200 can be supplied as multi-gun unit for the operation of two or four stud welding guns with different adjustment values for welding current and welding time. The multi-gun unit automatically detects which gun is used. All gun connections can be equipped with a shielding gas module. Alternatively, for the operation of up to four stud welding guns on one unit the external adapter box PRO-SPLIT is available as accessory.


    Welding rangeØ 2-22 mm
    Welding materialsteel, stainless steel
    Welding method
    (acc. to DIN EN ISO 14555)
    drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas)
    Welding current200-2100 A, continuously adjustable
    Welding time10-3000 ms, continuously adjustable
    Power sourcetransformer/rectifier
    Mains plugCEE 63 A
    Mains supply230/400/415/460 V, 63 A, 50/60 Hz
    Mains fuse external63 AT
    ProtectionIP 23
    Lifting eyes2
    Swivel castors/fixed castors2/2
    Dimensions (WxHxL)560x680x790 mm
    Weight230 kg
    Part numberB-90-30-4050
    Suitable welding gunsPHM-10, PHM-12, PHM-160, PHM-161, GD 25

    • welding current continuously adjustable
    • welding time continuously adjustable
    • constant current regulation
    • easy operation by a very robust rotary knob with a built-in push button
    • all functions and parameters are shown on a big display (display contrast adjustable)
    • library with pre-installed welding programmes (selectable via stud diameter and type)
    • 59 user-specific welding programms can be stored
    • welding parameter monitoring and documentation
      - recording of welding current, welding time, welding energy and arc voltage for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
      - comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
    • device lock (with pin code query) to avoid unwanted parameter adjustments
    • authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
    • weld counter (display in main menu)
    • optional (also retrofitable): shielding gas module for welding with shielding gas for weld pool backing
    • shielding gas pre- and post-flow time continuously adjustable (with option shielding gas module)
    • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
    • optional (also retrofitable): two or four gun connections
      - different adjustments for welding current and welding time
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
      - optional (also retrofitable): shielding gas module for each gun connection
    • available as accessory: adapter box PRO-SPLIT
      - enables the operation of up to four stud welding guns with different adjustment values for welding current and welding time on one unit
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
      - with up to four shielding gas modules
    • switch between standard and basic version with reduced range of functions for particularly easy operation
      Series PRO-D units can be switched to a basic version (protected by password entry). The basic version has a reduced range of functions for particularly easy operation. Only welding current, welding time and day counter can be set.
    • suitable for through deck welding
    • functional test without welding current for lift adjustment for welding guns and heads (lift test)
    • repeat cycle lock to avoid welding on an already welded welding element
    • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    • automatic function test after switch-on
    • temperature control as protection against destruction through excess temperature
    • phase monitoring
    • automatic switch-off in case of excess temperature and phase failure
    • protection of the unit in case of a fault on welding/control line cable and solenoid
    • highest operational reliability and high power-on time through exclusive use of high-quality components
    • all functions and parameters are controlled by a fast and high-performance microprocessor
    • CAN-Bus and Anybus for safe communication with higher-level controllers
    • optimized for the operation on generators
    • lifting eyes
    • two swivel castors, two fixed castors
    • robust, powder-coated metal housing
    • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable

    All drawn arc stud welding units at a glance


    LBH
    410
    LBH
    710
    LBH
    910
    PRO-D
    1600
    PRO-D
    2200
    PRO-D
    2800
    Welding method
    Drawn arc (ceramic ferrule)
    [suitable for weld through deck]
    xxxxx
    [x]
    x
    [x]
    Short cyclexxxxx
    Drawn arc (shielding gas)ooooo
    Max. welding diameter (mm)
    Drawn arc (ceramic ferrule)81012162225
    Short cycle810101010
    Drawn arc (shielding gas)1012121212
    Welding current (A)400680900200-
    1400
    200-
    2100
    200-
    2600
    Welding time (mS)40-
    350
    5-
    950
    5-
    950
    10-
    3000
    10-
    3000
    10-
    3000
    Constant current regulationxxx
    Welding parameter monitoring
    Welding parameter monitoringxxx
    Welding parameter memory
    with USB-interface for
    data transmission to a PC
    ooo
    Gun connections
    1 gun connectionxxxxxx
    2 gun connectionsooo
    4 gun connectionsooo
    Utilisable with adapter box
    PRO-SPLIT
    xxx
    Operation
    Microprocessor controlxxx
    Welding programme libraryxxx
    Welding programme storagexxx
    Device lock with PIN codexxx
    Authorization concept
    (device lock, basic settings, menu structure)
    xxx
    Weld counter (resettable)xxx
    Lift testxxx
    Repeat cycle lockxxxxxx
    Electronic function controlxxxxxx
    Self diagnosis systemxxx
    Automatic function testxxxxxx
    Switch to basic version
    (reduced range of functions for particularly easy operation)
    xxx
    Shielding gas moduleooooo
    Automatic stud feedingooooo
    Error diagnosis systems
    Excess temperaturexxxxxx
    Phase failurexxxxxx
    Damage on welding/control cablexxxxxx
    Damage on solenoidxxxxxx
    Interfaces
    CAN-BUSooo
    USBooo
    Ventilator
    thermic controlledxxx
    continuous operationxxx
    Lifting eyesxxx
    2 swivel castors, 2 fixed castorsxxx
    Robust, powder-coated metal housingxxxxxx
    Dimensions
    Width (mm)195275275555555610
    Height (mm)260260260680680680
    Length (mm)400470470790790900
    Weight (kg)273737169245316
    Electric connection
    Mains supply (V) at 50/60 Hz400(230/460)400(230/460)400(230/460)230/400/415/460230/400/415/460230/400/415/460
    Mains fuse external25 AT25 AT35 AT35 AT63 AT125 AT
    Mains plug CEE32 A32 A32 A32 A63 A125 A
    ProtectionIP 23IP 23IP 23IP 23IP 23IP 23
    Suitable welding guns
    PHM-10xxooo
    PHM-12xxxooo
    PHM-160oooxoo
    PHM-161oooxoo
    GD 16ooxoo
    GD 19ooxxo
    GD 22oooxo
    GD 25oooox
    PHA-500ooooo
    PHA-500-6ooooo
    Control cable socket for welding guns7-polig7-polig7-polig12-polig12-polig12-polig
    x = Standard, o = Option

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