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High Speed Sigma Purlin Roll Forming Machine 4.0mm By Gear Box

Categories Cold Roll Forming Machine
Brand Name: Saibo
Model Number: Sigma purlin
Certification: CE/ISO
Place of Origin: China
MOQ: 1 set
Price: negotiation
Supply Ability: 300 sets per year
Delivery Time: 90 days
Packaging Details: Suitable for ocean shipment
Product Name: High Speed Sigma Purlin Roll Forming Machine 14.0mm By Gear Box
Total Power: 80kw
Steel thickness: 4.0mm
Suitable material: Galvanized steel 345Mpa
Station: About 15stations +1 stations torque head
Roller material: Cr12 chrome plated surface with hardness 58-62 degree
Shaft diameter: ¢100mm
Productivity: 0-10m/min
Motor brand: Siemens
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    • Product Details
    • Company Profile

    High Speed Sigma Purlin Roll Forming Machine 4.0mm By Gear Box

    Main speficication:

    profile:


    2. The Chart of Process Flow

    5T hydraulic un-coiler— Flatten—Servo feeding& punching—Roll Forming— Rectify—Track Cutting& punching—Out table


    Specification

    NoTechnical Specification & Remark
    1

    5T hydraulic decoiler


    • Steel coil width: 500 mm;
    • Internal diameter of coil: variable, from 470 mm to 520 mm
    • Maximum coil weight: 5000 Kg;
    • Main motor power: 5.5KW
    • Hydraulic power: 4kw
    2

    Leveling part

    • 7 roller for leveling , up 3 rollers, down 4 rollers
    • Leveling roller: 40CR, quenching, shaft diameter : 76mm
    • Feeding roller: 40CR, quenching, shaft diameter : 95mm
    • Power: 5.5KW
    • Drive by gear box, model: MTTX160
    • Leveling speed: 0-30m/min
    3

    Servo feeding& Punching

    • Servo feeding system
    • This system adopt servo feeding to make high speed and precision
    • Servo power: 3KW (Brand: YASKAWA)
    • Punching system
    • Base on customer provide punching drawing, this machine need adopt 1 unit hole punching and words punching
    • Punching table: 8m
    • The punches and dollies will be CR12MOV, quenching
    • Hydraulic power: 7.5kw
    • Solenoid valve: 3 groups
    4

    Feeding of forming

    • Guide sheet to forming section
    • Three line rollers.
    • Two hand wheel adjust size in same time

    5

    Main Roll Forming Machine


    • Stand design by wire-electrode cutting, thickness in 52mm

    • Roller material: CR12 surface quenching, HRC58-62 degree, finish turning.

    • Shaft diameter: ¢100mm , material: 40Cr with tempering and hardness

    • To avoid accidents, the driven parts will be covered with the protective cover, height: 1.5m

    • Main power: 45KW


    6

    Correction adjust system


    • Function: make the end product in straight, left and right, up and down
    7

    Hydraulic Cutting System

    • Adopt the hydraulic track cutting
    • Cutting after forming: Cut the sheet after roll forming to required length
    • Material of blade: CR12MOV, quenching
    • Cutting power by hydraulic, 7.5KW
    • Servo power: 3KW
    • Working pressure: maximal 25Mpa
    • Solenoid valve: 1 group
    • Length measuring: Automatic encoder length measuring
    • Tolerance of length: +/- 1.5mm for each piece end product
    8

    Computer Control Cabinet

    • Programmable setting of profile length and quantity
    • Operating system language: English and Chinese
    • Computer used to control length & quantity.
    • Machine will automatically cut to length and stop when required quantity is achieved
    • Length inaccuracy can be amended easily.
    • PLC brand: Panasonic
    • Touch screen: Siemens
    • VFD:Yaskawa

    9

    Stacker

    • Working by air compressor
    • Air compressor: provide by buyer
    • Length in 6m

    4. Warranty

    • Warranty: 1 year warranty from date of shipment
    • Guarantee:

    1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

    2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

    - Damage occurs due to a natural disaster

    - Malfunction occurs due to user error

    - Malfunction occurs due to modifications

    - Malfunction occurs due to further movement or shipment after installation


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