Automated Welding Manipulator Positioner For Automatic Welding Center

Automated Welding Manipulator Positioner For Automatic Welding Center

Brief introduction:

• Welding manipulator integrate electric control system, welding system & flux recovery system(for SAW) on one platform;
  
• Working with positioner,which load & manipulate weldment work position, as automatic weldin center for big size job;

Welding manipulator description:

• Welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
  
• Once in position, the part is moved during welding to produce high quality welds.
  
• A welding manipulator can be used on a wide variety of parts and part shapes.
  
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
  
• In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
  
• Welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
  
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually, including:

• Able to achieve consistent weld results;
  
• Able to maintain weld head over weld joint in a stable position during the weld.
  
• Increases arc-on time and overall productivity.
  
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
  
• Reduced operator fatigue.
  
• Reduced consumable costs.
  
• Ability to have two welding process at one welding station by using both ends of the boom.
  
• These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
  
• Also, rework time will be reduced and part scrap will be cut.

Feature of welding manipulator:

• Working with welding manipulator is the next step in automated welding.
  
• The welding manipulators are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
  
• Designed and robustly build to withstand rugged work environments.
  
• Smooth 360 degree lockable rotation.
  
• All vertical and horizontal guidings are precisely machined for smooth movement.
  
• Solid state inverter for variable speed of horizontal travel and travel carriage.
  
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
  
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
  
• IP 54 pendant control station using low voltage on the generous 6m cable.
  
• Anti-fall device and limit switches for all motions.

Main parameter:

Competitive Advantage:

• With lubrication system.
• Motor is UK brand Invertek.
• VFD rotary speed control, improving the reliability of operation.
• Inverter and Main electric elements are Siemens/Schneider or equal brand.
• Accept testing before delivery.
• Accept special design and custom.

Delivery picture:

Product name:
welding manipulator, column boom welding manipulator, CaB, welding manipulator boom,automatic welding machine, welding manipulator, cross beam column, welding manipulator;

Ronniewell established since 2007 .We have built our expertise through years of experience. This enables us to produce equipment suitable for almost the entire spectrum of industrial welding and cutting needs.

Ronniewell's range of activities includes consultation, design, manufacture, install and provision of services mainly to Oil & Gas Installations, Constructors and Heavy Engineering and Steel Structure Fabricators.

Comprehensive range for sale:

• CNC flame/plasma cutting machine;
• Welding Rotators, Welding Turning Rolls;
• Welding Positioners & Welding Head and tail stocks;
• Welding Column & Boom Manipulators;
• Horizontal turntables;
• Welding Fit Up rotator & Growing Lines;
• Specialist handling welding rotators & welding positioners for Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind tower Production solutions.
• H-beam production lines;
• Edge milling machine.

Our vision is based on a long term strategy. This means that we are increasing our design and production capacity and we are strengthening our sales and after sales team to be able to serve you in the best possible way.