Standard Lost Wax Investment Casting , Turbo Casting Flange Precision Investment Casting Process

Standard Lost Wax Investment Casting , Turbo Casting Flange Precision Investment Casting Process

Precision casting, also known as investment casting or lost wax casting, is a manufacturing process used to create complex and detailed metal parts with high accuracy and surface finish. It involves several steps:

Wax pattern production: A wax pattern is created by injecting molten wax into a metal mold or by 3D printing the pattern. The pattern replicates the final shape of the desired metal part.

Assembly: Multiple wax patterns are attached to a central wax gating system, forming a cluster or tree-like structure called a "sprue."

Investment (Mold) Formation: The wax pattern assembly is dipped in a ceramic slurry and coated with a fine ceramic material called "investment." This process is repeated several times to build up a strong ceramic shell around the wax patterns.

Dewaxing: The ceramic shell with the embedded wax patterns is heated, causing the wax to melt and drain out, leaving behind cavities in the ceramic shell that match the shape of the desired metal part.

Preheating: The ceramic shells are preheated to remove any remaining moisture and to prepare them for the metal casting process.

Metal Casting: The preheated ceramic shells are filled with molten metal, typically through gravity pouring or vacuum-assisted processes.

Cooling and Solidification: The filled ceramic shells are allowed to cool and solidify, forming the final metal parts.

Shell Removal: The ceramic shell is broken or removed from the metal parts through various methods such as mechanical vibration, sandblasting, or chemical dissolution.

Finishing: The cast metal parts undergo post-casting processes like cutting off the gating system, surface finishing, heat treatment, machining, and any necessary inspection and quality control procedures.

Part Name:Turbo casting flange in stainless steel for the car in precision investment casting

Process: Precsion investment/Lost-wax /Investment casting /Machining

Material: 1.4308

Specification

Main process:

Process flow:

Wax Injection--Make Wax pattern and repair--Inspection--Shell Making--De-waxing--Roasting Shell and Melting Steel--Composition Inspection--Pouring--De shelling--Cutting and Grinding the pouring gate--Inspection--Heat treatment--Shotblasting--Machining--Anti-Corrosion--Final Inspection--Shipping

Founded in 2003, Ningbo Suijin  Machinery Technology is located in Ningbo city ,Zhejiang Province, We manufactured all kinds of lost wax investment castings and machining parts or called precision investment castings , material including carbon steel, alloy steel, and stainless steel. we also can according to the customers' requirement to compound the material, Our factory has a floor space of 33,000 square meters and another 18000 square meters of building area, which contain both casting foundries and CNC machining area. The two advanced lost wax casting and investment casting production lines have a capacity of 5000 tons lost wax castings and 1000 tons investment castings per year.

To keep the good quality parts we had set up our lab center which is advance center in our area. Our inspection equipments includes Spectrometer, Metallographic Microscope, Tension Tester, Low Temperature Impact tester, X-ray tester, magnetic particle detector, UT, CMM, and so on. every year we will investment to buy more equipments to develop our business.

We supply parts in a wide range in industries that includes automotive, boats, Oil machinery, agricultural machinery, building equipment, valves, pumps, electrical machinery, hardware, transmission, etc. we have produced more than 1000 different productions. more than 95% are exported to America, Canada, France, Germany, Denmark, Britain, Japan, etc.

Our company has more than 300 employees, including 17 engineers and 15 QC. every year some of employees will out training to improve their knowledges and skills. we had got ISO/TS16949:2009 and PED certifications.

We strive to provide the best quality and service while maintaining the basic principles of respect and honesty. We sincerely invite global customers to visit our company, and hope to establish a long term business relationship