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| Categories | Continuous Cast Billets | 
|---|---|
| Place of Origin: | Jiangsu Wuxi China (mainland) | 
| Brand Name: | Haijun MACHINERY | 
| Model Number: | R8M 5strands | 
| MOQ: | 1 Set | 
| Packaging Details: | Container | 
| Delivery Time: | 5 months | 
| Payment Terms: | T/T , L/C | 
| Supply Ability: | 30 strands CCM per year | 
| Certification: | ISO 9001 | 
| Price: | Negotiable | 
| Condition: | New | 
| Voltage: | 380v | 
| After-sales: | Service Provided: Engineers available to Home installation and debugging | 
| Strand Quality: | 1 - 8 / Customize | 
| Casting Type:: | Customize | 
| Weight: | Customized Dimension | 
| Warranty: | 1 year | 
| Working Hours: | 24hrs | 
R8M 5S Continuous Cast Billets , Automatic Straight Ladle Turret
radius: R6M, R8M, R10M
Strand number : 5 strands
with ISO certification
advanced design
safe operation
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius  | 8m  | 
Strand quantity  | 5 strands  | 
Ladle support type  | Ladle turret  | 
Ladle turret  | Straight arm type  | 
Tundish car  | High-low track drive, cross sliding function  | 
Casting method  | Metering nozzle, open casting,casting powder  | 
Secondary cooling  | Gas and water cooling ,2 adjusting circuit per strand  | 
Withdrawal straightening machine  | Totally 5 roller, progressive straightening  | 
Roll table  | Chain group centralized drive  | 
Dummy bar  | Rigid, with self-adapting dummy bar head  | 
Billet cutting  | Auto flame cutting machine  | 
Billet conveying  | Group centralized live roller table  | 
Cooling bank type  | Sliding way,shift steel machine  | 
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity  | 60T  | 
Tap-to-tap cycle  | 45min  | 
Furnace quantity  | 1set  | 
Production capacity
Working days  | 330 days/year  | 
Average number of daily furnace  | 24/day  | 
Production capacity  | 600,000~800,000t/year  | 
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm)  | 180x180  | 200×200  | 220×220  | 
Casting speed(m/min)  | 1.6  | 1.8  | 2.0  | 
NO.  | Billet size  | Casting speed  | hourly output (tons)  | Daily output 20hour (tons)  | Annual output(300days) (tons)  | 
1  | 180×180  | 1.6m/min  | 21.98  | 439  | 131,700  | 
2  | 200×200  | 1.8m/min  | 27.13  | 543  | 162,900  | 
3  | 220×220  | 2.0m/min  | 36.47  | 729  | 218,700  | 
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade  | Casting grade(m/min)  | Effective deformation rate(ε)  | Allowable deformation rate(εmax)  | 
Straight carbon steel  | 1.8~2.5  | Please refer to the computational table  | 0.25  | 
Low alloy steel  | 1.3~2.0  | Please refer to the computational table  | 0.15~0.2  | 
4. CCM equipment parts list
№  | Equipment name  | Weight  | Model and specification  | Unit  | 
1  | Ladle turret  | 46T  | set  | 1  | 
2  | Tundish arriage  | 10×2=20T  | set  | 2  | 
3  | Tundish  | 6×2=12T  | set  | 2  | 
4  | Slag Pot  | 1.5T  | set  | 1  | 
5  | Casting operation  | 0.2×5=1T  | set  | 5  | 
6  | 150×150 Mould  | 0.57×5=2.85T  | set  | 5  | 
7  | Mould cover  | 0.1×5=0.5T  | set  | 5  | 
8  | Vibrate device  | 3.4×5=17T  | set  | 5  | 
9  | Spray collecting pipes  | 0.4×5=2T  | set  | 5  | 
10  | Direction roller  | 0.2×5=1T  | set  | 25  | 
11  | Rigid dummy bar  | 2.3×5=11.5T  | set  | 5  | 
12  | Dummy bar storage device  | 1.4×3=4.2T  | set  | 5  | 
13  | Straightening and  | 6×5=30T  | set  | 5  | 
14  | Straightening and  | 4T  | set  | 1  | 
15  | 
  | 3.5×5=17.5T  | set  | 5  | 
16  | 
  | 3×5=15T  | set  | 5  | 
Infrared into phase  | set  | 1  | ||
17  | Collection cutting  | 1T  | set  | 1  | 
18  | After cutting roller  | 3.5×5=17.5T  | set  | 5  | 
19  | Knockout rollerⅠ  | 3.5×5=17.5T  | set  | 5  | 
20  | Knockout rollerⅡ  | 3.5×5=17.5T  | set  | 5  | 
21  | Cooling bed roller  | 4×10=40T  | set  | 10  | 
22  | Tilting gear machine  | 8T×5=40T  | set  | 5  | 
23  | Shifting steel machine  | 33T  | set  | 1  | 
24  | Points steel machine  | 35T  | set  | 1  | 
25  | Step cooling bed  | 126T  | set  | 1  | 
26  | Collection cooling bed  | 30T  | set  | 1  | 
27  | Caster body cooling system  | 8T  | set  | 1  | 
28  | Caster cover  | 10T  | set  | 1  | 
29  | 
  | set  | 1  | |
30  | steel platform  | 200T  | set  | 1  | 
  | 2T  | set  | 1  | |
Ⅱ  | 
  | |||
1  | Host hydraulic station  | 5T  | set  | 1  | 
2  | Knockout hydraulic station  | 3.5T  | set  | 1  | 
3  | Hydraulic lifting tailgate  | 1T  | set  | 3  | 
4  | Centralized grease lubrication station  | set  | 6  | |
5  | 
  | set  | 1  | |
6  | 
  | set  | 1  | |
Ⅲ  | 
  | |||
1  | Operating station  | |||
2  | Software Package  | |||
3  | PLC  | set  | 2  | |
5  | Inverter  | 


                                 
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