High-Accuracy Digital Contour Measurement System for Gears,
Pulleys, and Screws
Surface Roughness Tester Contour Measuring System
The measurable elements of all surfaces include size, shape,
roughness and waviness. Many high-profile components require
analysis of all these elements:
- Dimensions: Surface functional shapes defined by the linear relationship
between radius, angle, distance, and features
- Shape: Deviation from the target shape of the surface (plane, sphere,
cone, etc.), typically caused by machine error
- Roughness: Caused by factors such as cutting tools or machining processes
- Waviness: Non-ideal machine effect caused by vibration, insufficient
rigidity or other unstable factors in the process
SP2000 Series Features
Best balance of performance and cost with superior
price/performance ratio
- High precision digital contour sensor
- Large-scale high-precision contour measurement and micro-profile
measurement
- UNIMETRO innovatively uses a new digital sensor delivering up to
five times better linear accuracy than traditional digital encoder
sensors
- 10x capability to measure small contours while meeting large-scale
measurement requirements
- Typical applications include deep groove ball bearings, tapered
roller bearings, and ball screw grooves for R value, configuration
deviation, and Pt value measurement
Measurement Applications
Gear
Pulley
Screw
Helical Gear
Technical Specifications
| Specification | SP2012G-tdo |
|---|
| Measuring Range | |
| X-axis | 120mm |
| Z-axis | 420mm |
| Z1-axis | ±12.5mm |
| Accuracy | |
| Z1 Linear precision | ±(0.8+|0.15H|)µm |
| Arc | ±(1.5+R/12)µm |
| Angle | ±1′ |
| Straightness | 0.5μm/100mm |
| Drive Speed | |
| X-axis | 0.05~20mm/s |
| Z-axis | 0.2~20mm/s |
Measurement Functions
Profile analysis including line elements of various workpiece
surfaces, point features, distance measurements between points and
lines, position analysis of elements including distance,
parallelism, perpendicularity, angle, groove depth, groove width,
radius. Capable of straightness analysis, convexity analysis, and
comprehensive profile analysis.
System Components
Sensor: PHP Series Low Noise Digital Profile Sensor
- Resolution: 0.02-0.1µm
- Range: ±7.5-±30µm
- Linear Precision: ±(0.7+|0.05H|)µm
- Measuring power: 0.7kg
- Very low bulk noise for micro-profile measurement in large range
with excellent linearity
Driver: DSH Low Noise Driver / DCH Low Noise Ceramic Driver
- Rail travel: 100-150mm/180~220mm
- Number interval: 0.05~2µm/0.05~5µm
- Contour straightness: 0.3µm/100mm
- Roughness residual value: ≤0.005µm
- Maximum moving speed: 20mm/s
- Minimum measurement speed: 0.1mm/s
- Low noise actuator meets profile measurement accuracy requirements
for standard parts
Column Member: CNF High Speed Column / CNFL High Speed Long Column
- Range: 320~420mm / 520~620mm
- Maximum moving speed: 20mm/s
- Minimum moving speed: 0.2mm/s
- Positioning accuracy: 0.005mm
- High-speed column with frame design, long-term non-deformable
construction
Platform Components: MPE Integral Ergonomic Machine Table
- Material: Marble
- Specification: 500*800, 500*1000
- Integral design with compact structure for convenient maintenance
- Ergonomic design reduces operator fatigue
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily manufacture Vision Measuring Machines, Coordinate
Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to Choose the Appropriate Specification?
A3: Our professional team will recommend suitable measuring
instruments based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions
tailored to customer needs.
Q5: What is your warranty period?
A5: Our product warranty period is 1 year. We have improved
breakable parts for enhanced product stability and quality.
CMS Surface Profile and Contour Measurement System with Profilometer Technology
