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1100-2200mm circular saw blade electrode tooth tip hardening machine

Categories Saw blade hardening machine
Brand Name: EF
Model Number: 1800
Certification: No
Place of Origin: China
MOQ: 1 set
Price: 9000-12000USD/SET
Payment Terms: T/T
Supply Ability: 50 set/month
Delivery Time: 25 work days
Packaging Details: wooden case
application: increase tooth hardness of saw blade
Voltage: AC380V
Hardening part: graphite
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1100-2200mm circular saw blade electrode tooth tip hardening machine

1100-2200mm circular saw blade electrode tooth tip hardening machine


Condition

Usage: Apply to increase the teeth hardness by hardening the teeth of circular saw blade

Max OD of saw blade: 1500mm-2200mm

Power supply: AC 380V 3 phase, 50Hz


Over view

Saw blade tooth tip hardening machine is consist of saw blades rotating platform (saw blade tray), carbon electrode feed adjusting mechanism and the transformer cabinet. Working principle: the use of electric contact heating principle, the graphite electrodes (Carbon) contact with saw tooth tip, energized and heated to 780 ℃, and then air-cooled to room temperature, lead to the quench tooth tip increase hardness to HRC 55-65.

For tooth tip heat treatment of saw blade diameters 1100-2200 mm


Extremely durable welding structure for long lasting, trouble free operation with minimum maintenance requirements, whole system is only controlled by electric, no water and gas cylinder (superior to flame hardening), easy adjustments and operation with no particular skills required.

Application: the saw blade tooth tip hardening machine is apply to circular saw blade repairing, it could prolong the service of circular saw blade and reduce production cost, only one trained worker could finshed the hardening process, it is widely used by tools repairing center and iron and steel factory.


Operation instruction

When working, the saw blade is placed on the rotating table, adjusting the contact between the working electrode and the tooth tip of the saw blade; stepping on the foot switch, the saw blade tooth tip is heated by the electric current. After 3-5 seconds of power on, the saw blade tooth tip reaches the quenching temperature 750 ~800 C, the quenching depth is 1/3 of the saw tooth height, then withdraws the electrode, stops the heating of the saw blade tooth tip, and the saw blade tooth tip is heated. The blade tip is cooled by air to achieve quenching purpose. Rotate the saw blade to finish the next saw tooth until it is finished.


Specification

NameData
Saw blade diameter rangeLess than or equal to 2200mm
Power supply volatgeAC 380V 50Hz
Output voltageLess than 12V
Working light35W/AC24V
Graphite electrode size150x35x35mm
Powe20KVA
Main machine size2080x700x800mm
Electric cabinet size1100x500x480mm

Note:the user need to provide using condition and diameter range for hardening


Lubrication requirements for the moving / rotating parts of resistance hardening machines.


Parts nameLubrication interval timeLubrication methodRemark
Cooper barOne time a monthRemove nodule, touch conductive paste
Sliding sleeveTwo times a weeklubricating grease
RackTwo times a weeklubricating grease



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