3kw Automobile Generator Stator Coil Winding Machine

Automobile generator stator coil lap winding machine

This automatic stator winding machine is suitable for the manufacture of automobile generators and alternators. It adopts a three-station coil lap winding design, which greatly improves work efficiency and reduces labor costs.

I. Technical requirements and parameters

II. Features:

The working speed of the equipment is stable and smooth;

The whole machine has no obvious vibration or noise;

The controller of the equipment can set the number of turns, wire diameter, wire width, and winding direction;

It can stop halfway, and the start button will continue winding;

The coils wound by the equipment meet the customer's winding die size and resistance requirements;

The number of turns of the coil is accurate, the arrangement is neat, and there is no overlap;

Coil appearance after winding: The patent leather is not damaged, peeled off, or broken;

The equilibrium value of the coil resistance of the three stations after winding is within 1%.

III. Main configuration

1. Machine condition

Power supply AC380V ±10%, frequency 50HZ

Dynamic voltage AC380V, control voltage: AC220V, DC24V

Max. Air pressure: 0.6MPa

2. Equipment status indicator: The equipment must have a clear indicator for the operating status of the equipment;

Green light: the equipment is in normal operation;

Yellow light: equipment stopped or other;

Red light: abnormal or malfunctioning equipment;

3. Environmental requirements: temperature requirements: -5℃-38℃; humidity requirements: 60%

4. Ability design: three-shift system (Note: one day work 21H/day, 330 days/year)

Production efficiency: Taking a single wire with 7 turns as an example, the winding time is not more than 120 seconds.

5. Safety items: The electrical performance is E-class, and it has a good grounding, and the impedance is 500MΩ.

Emergency stop switch setting: An emergency stop switch is set on the surface of each operation control box, and an emergency stop switch must be obviously set next to the job position switch.

6. All wiring: U-shaped terminal form is adopted, wiring mark adopts sleeve printing mark, and the wiring is beautiful.

7. The power supply gas inlet is equipped with a high-precision filter device and a gas pressure reducing valve.

8. The equipment adopts a fully enclosed protective structure; Pay sufficient attention to the safety and protection of the equipment during the design process.

9. Mechanical part: Good selection of parts and components, high wear resistance, processing accuracy meets technical requirements, good lubrication conditions for each transmission component, which can ensure that each transmission component is fully lubricated, and the wire feeding mechanism is reasonably designed to meet the requirements of high-speed operation demand.

10. Electrical part: line installation is neat and standardized, standard, screw fastening and grounding are good, heat dissipation conditions are good, using the latest program control, program control is stable, reliable, and action Interlock, no disorderly movement, easy maintenance.

11. The touch screen adopts the latest design style, which is convenient and simple to operate.

12. The equipment is stable when working, with moderate clearance and good lubrication.

IV. Picture show

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.，Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC，NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy ! 
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier. 

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing. 

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.