500pcs/Min Dual Phobic Nonwoven Diaper Manufacturing Plant

Full Servo Full Automatic Mitsubishi PLC Baby Diaper Machinery With Packaging / Packing Machine

Machine Main Parameters:

1. Product size: XXL / XL / L / M / S / NB Six sizes
2. Product structure:

Classic baby diaper: Dual Phobic nonwoven, Philic nonwoven, ADL,core(upper tissue+anatomic core&SAP mixed+direct core&SAP mixed+lower tissue), Laminated nonwoven, Pe film,Frontal tape, Side tape double pieces, Common waist elastic, Leak cuff elastic,

Leg elastic

3. Core structure: as per requirement
4. Design speed: 600pcsmin (Medium size)
5. Production speed: 500pcsmin (Medium size)
6. Center line distance: Materials center to frame board distance: 550mm
7. Raw materials: upper is absorbent layer, backsheet is lower
8. Product weight tolerance: ±5%;
9. Wastage: ≤4.0% (Excluding glue, splice, raw jointer defectives)
10. Efficiency: ≥85%
11. Installation: 250 KW (glue machine & air compressor not included)
12. Power supply: 380 V , 50Hz (3 phases, 4 lines, ground-in)
13. Air compressor: 0.6-0.8Mpa (customer prepared)
14. Machine sizes(L×W×H): 38m×8m×4.5m (Including mill, pulp & stacker)

Diaper Structure:

1. Topsheet

2. Hook

3. Leakcuff

4. Elastic Waist

5. Backsheet

6. Frontal tap

Features:

1. Inspecting system:

• Raw jointer auto checking & rejecting
• Raw broken alarm & stop line
• SAP lower position alarm
• Hook side tape lacking detecting, auto rejecting.
• Spandex broken alarm
• Clothlike, Frontal on-line mark position.

2. Unwind & splice:

• Raw splice at stable running & unwinding, manual or auto alternative.
• Splice speed can be setup by Interface.
• The diameter of material can be precisely adjusted while splice, save the raw.

3. Feeding control:

• Cellulose pulp feeding adopt servo control, Interface setup the feed-inquantity.
• SAP spray is servo control, continue working, interface setup the spray weight, lower position alarm.
• Elastic stretching rate is inverter control, interface setup.

4. Human-machine Interface:

• Interface install at machine middle position, English & Chinese language,Big-screen LED display.
• Raw materials lacking, jointer, splice, fans & vacuum pump jump-off, all display the real-time information.
• Auto rejecting & rejecting position can be setup
• Production speed(pcsmin), shift output, rejecting quantity, total capacity, are interface display.

5. Heating system:

• Rotary set temperature control by heating couple, & temp. unit.
• Heating rotary set adopt heating tube.
• Power track-in & signal output work by mercury rotary connector.
• Heating rotary set use pneumatic compress, auto lifting while line stop,manual control enabled.

6. Safety devices:

• Safety doors equipped
• Frontal & ear side E-stop & safety line.
• Speed-up & down, alarm device button, easy operation
• Safety plate install at die entrance.
• Glue applicators place on the second platform on the rear side

7. Rear side wire put into the groove, electric & electronic routes, independent switches.
8. Electronic voltage: 24V.
9. Spray & coat glue control, setup the rear upper platform.

• Pre-served hotmelt application position, spray & coat head keep 90 degree toward materials, hoses fix-up at rear side, perforated vertical through face board.
• Working with hotmelt units, auto glue spray & stop, manual control enabled.

Quality Control:

Each machine part, HAINA has strict and standard test procedure, each step is carried out according to quality manual instruction, if not meet the test standard, unqualified, will be repaired. Alll qualified parts will be lasered Haina model on it.

Lab Test:

Haina Machinery has its own professional lab room, for each machine, when debug the machine before customers come to trial, engineers will forward the finished diaper to lab personnel, they will test each index strictly according to standard data. Find out where need to improve, and finally finish the debugging very well.

Haina Patents:

Haina Machinery is always forcusing on innovation, we have got many patents since foundation to now. Inventive patents: 9 items, Utility model patent: 42 items, Design patent: 2 items, Patents under application: 98 items.

In some special important structure, Haina has it own advanced technique patent, it makes the baby diaper better quality and looks more nice. Moreover, the machine's service life is more longer.

We are Jinjiang Haina Machinery Co.,Ltd (Haina) which is a professional manufacturer of production lines of disposable hygiene products. The company was founded through one group of technicians and designers with a twenty experience in the production of machines for baby diapers, incontinence adult diapers, lady sanitary napkins and panty shields. We have achieved many goals thanks to our skill in this field, combined with a continuous desire for innovation and technological development, to offer you a practical solution to your needs, customizing your products to fit your demands.

From pre-sales advice, through production and supply of lines, to after-sales customer care, we can satisfy the most demanding application requirements. At Haina, we form long-term strategic partnerships with you, meaning we continually work to meet your ever-changing requirements and help your business growth.

At present, our production lines are used by domestic high end users, and others exported to South Asia, Southeast Asia, Middle East, South America, Africa and so on. Till now, total 120 sets of our machines are satisfied using by our local and overseas customers. Now we have won excellent reputation in this industry by superb professional technology and extremely high level of after-sales service.
 

Now we are ready to work with you!