35khz Blade Type Ultrasonic Spot Welding Machine For Nonwoven Cutting Sealing

35khz Blade Type Ultrasonic Spot Welding Machine For Nonwoven Cutting And Sealing

Principle

When using ultrasonic technology for cutting processing, the ultrasonic vibrator generates vibration (converts electrical energy into mechanical energy), transfers heat through the HORN (welding head), and rotates and extrudes to the flower wheel (tool) to obtain what is needed for ultrasonic processing effect.

Specific processing methods of ultrasonic cutting

(1) The amplitude of the ultrasonic vibration generated by the ultrasonic cutting spindle is 30-50μm, vibrating along the axis of the cutting spindle, and the cutting power is hundreds of watts. In addition to the 5 motion axes (X, Y, Z, A, C) of the conventional high-speed milling machine, the ultrasonic cutting machine is also equipped with a sixth CNC axis to adjust the spatial orientation of the ultrasonic tool. For example, when cutting a circular workpiece, the orientation of the blade is always along the tangent direction of the circular workpiece.

(2) When cutting honeycomb materials, there are two kinds of knives used in ultrasonic cutting: one is a straight-edged knife used to dig into the excess blank material, which makes a V-shaped movement in the vertical direction to cut a large piece of blank material. And cut out the surface of the workpiece on the blank. The other is a disc knife, which is used to deal with the sawtooth marks left on the surface of the workpiece after the straight-edged knife is cut, and finally the surface of the workpiece is trimmed into the required plane or curved surface according to the process requirements.

(3) Cutting fiber materials is much simpler than cutting honeycomb materials. It only needs to use a straight-blade cutter to cut in the two-dimensional range of the material surface to obtain the desired shape of the workpiece.

Main Features spot welding

A. It can weld thermoplastic plastics other than Teflon.
B. The splicing time is extremely short, usually ranging from 0.05 seconds to 1 second.
C. It can be welded to the joint surface through media such as water and oil.
D. The welding effect can reach a practical level.
E. It can be directly welded with conduction.
F. Material welding energy is different depending on the plastic material, and not all ultrasonic vibration materials, only choose the suitable vibration heat place, and there is no concern about the surface of the product, which is the characteristic of conductive welding. When the harder plastic is welded, the welding effect can be exerted better.
G. Ultrasonic welding will not produce the toxicity like chemicals, which is a safe welding process.

Parameter

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R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.