Multi Function Fully Automatic Microdosing Pharmaceutical Capsule Filling Machine

Multi Function Fully Automatic Microdosing Pharmaceutical Capsule Filling Machine

Product description of Capsule Filling Machine

SED-3800J-I automatic capsule filling machine is designed to separate, fill, and lock hard capsules, which is an advanced product with high output and multi-function. It features good sealing, variable frequency speed regulation, simple operating system, high probability of capsule loading, accurate filling, small footprint, low energy consumption, high output, low noise and small vibration. Installed the corresponding mold, the machine can fill 00#~5# hard capsules and corresponding safety capsules.

This machine is innovatively designed with a new transmission mechanism to make its operation more stable and effectively solve the problem that the powder is easy to stick to the powder filling rod. This machine has excellent configuration: its reducer, cam indexer and electrical components are selected from international famous brands.

Functions

The intelligent HMI monitors the online status of each station. The PLC prompts the working status of the main motor, vacuum pump, feeding motor, door, etc., the material level of capsule hopper and powder hopper, the actual quantity of finished products, the qualified rate of finished products, and whether the operator has wrong operation through the touch screen with alarm information. Using a comprehensive management system with three-color alarm lights and information prompts.

This machine reserves a communication port, which can realize the connection with the computer and adapt to modern production management.

Technical Parameters

Product Details of Capsule Filling Machine

Application of Capsule Filling Machine​

Features

• Low energy consumption, high output, the maximum output of the SED-3800J-I is 3800 capsules per minute (module: 27 holes, filling times: 140.7 times per minute), and the stable output of normal production is above 3400 capsules per minute.
• It is driven by Taiwan Saifu Precision Machinery’s cam indexer, with small vibration and low noise during high-speed operation.
• Using a new transmission structure, with the advantages of simple structure, stable transmission, low noise and easy maintenance. The rotating parts are fully enclosed, with good lubrication conditions, and the working surface is free of oil and pollution, making the working surface cleaner, avoiding cross-contamination with drugs, and shortening the working time for cleaning the machine.
• The six sets of filling holders are surrounded by stainless steel plates, which not only effectively prevents the dust from leaking out of the powder chamber, but also makes the filling mechanism safer and more beautiful in appearance.
• The electrical components adopt well-known brands such as Germany's SIEMENS, Japan's IDEC, France's SCHNEIDER, etc., and the control system is safe and reliable.
• No material, no working feature: The machine will automatically shut down when the hopper is lack of material. Buzzer alarm and automatic shutdown when there are no enough empty capsules.
• Using German Siemens’ touch screen and PLC, which can display the output per minute, cumulative output, dynamic empty capsule and powder status, alarm prompt for lack of capsule and automatic shutdown for lack of powder, fault diagnosis prompt, and can add the communication port (connected with the computer operation network).
• Innovative transmission mechanism: Most of the filling cams of capsule filling machines on the market use cams in single-sided grooves, which generate a large punching force during high-speed movement, resulting in poor stability of the whole machine and directly affecting the filling accuracy. This machine has innovatively designed double-sided grooved cams of mechanical transmission. The double swing lever mechanism of the double-sided groove cam makes the transmission more stable, improves the stability of the upper and lower module movement and filling accuracy, and improves phenomenon that the module T-shaft is easy to jam powder.
• A powder homogenizing device is installed in the dosing plate assembly to drive the powder to run, increasing the fluidity between the powders with poor fluidity, which can effectively control the dose difference within ± 3%, and improve the qualified rate of the product.
• Die hole cleaning device is added to the tenth station. The device has a tappet that can be stretched up and down which is a hollow rod. The upper part of the tappet is connected to the ventilating rod. The upper part of the ventilating rod is provided with an air outlet. The lower part of the tappet is connected to the air source through a valve. When the machine is working, the tappet stretches up and down inside the die hole to clean the inner wall, so that the powder is not adsorbed on the inner wall of the die hole of the module. There is no need to stop the machine for cleaning, which improves the working efficiency.
• Powder collector: The powder spilled under the dosing plate during filling is sucked and collected separately by the powder collector through an independent pipe. It can be manually poured back into the hopper after a certain amount of powder is collected, which can reduce the waste and loss of powder.
• Convenient mold replacement: The mold replacement is positioned through the positioning holes, and the positioning accuracy is high; the mold replacement is fast, the operation is simple, and the cleaning is convenient.​

Hangzhou Shengde Machinery Co.,Ltd. (Short for “SED Pharma”) was founded in 2012. It is a comprehensive pharmaceutical equipment supplier to provide pharmaceutical machinery, blood collection tube machinery, water treatment equipment, clean room facilities, pharma engineering for the pharma and biotech industry in the world. Since its foundation, We have supplied more than 600 equipment and systems for 180 pharmaceutical companies across over 20 countries and regions in the world which have been widely applied in the fields of liquid and lyo injectables, chemical API, bioengineering and pharma packaging, etc.

We focus on studying medicine manufacture science and process equipment manufacture science, practices medicine process knowledge integration with pharma equipment knowledge. We have been approved with all the international regulatory certifications like ISO9001, CE, BV, etc. To commit to our mission “Providing solutions to Pharmaceutical Industry”, We cooperates closely with well-known scientific research institutions and pharmaceuticals industry designing institutes to provide the most reasonable project design, the best quality equipment and the customized service to different pharmaceutical / medical factories from different markets.