High Energy Efficiency Vacuum Sintering Furnace Reliability Full Automatic Operation

High Energy Efficiency Vacuum Sintering Furnace Reliability Full Automatic Operation

Description:

The vacuum sintering furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

It including control system, heating system, debinding system, vacuum system, partial pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

It adopt the structure of built-in graphite liner in insulation tube.In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

Feature:

1. Performs Degassing, Dewaxing and Sintering in Sequence
Uses internal tight box to discharge binder vapors and prevent them from adhering to or contaminating furnace walls or the heat-insulating layer.

2. Used Extensively for Wide Variety of Applications and Purposes
Furnace can be used for a wide variety of treatments and purposes, from low temperature heat-treatment, to high-temperature firing processing of ceramics and similar materials.

Advantage

• Process any metal with any binder
• Process in nitrogen or hydrogen or argon or air
• Process from atmospheric pressure to partial pressure to high vacuum
• Program any control parameter in any segment during debinding or sintering
• Use less process gas, electricity, handling time and floor space

Technical parameters:

Applications:For Cemented Carbide , Precision Ceramic , stainless steel , Iron-bae alloy , Copper-base alloy , Aluminum products

Customer Benefits

• The highest product quality through excellent temperature uniformity in both vacuum and pressure operation

• High product quality by excellent temperature homogeneity through all process steps

• With cost efficiency through energy and gas-saving design

• With safety first! Our experience, high standards during development of the product and our implementation skills, ensure maximum safety

• With full compliance with the machine directive throughstringent quality control measures

• With shorter process times with the use of intelligent de-waxing technology and powerful quick cooling

• No system will leave the factory without a positive result for temperature uniformity, vacuum parameters and all specified functions - allowing shorter commissioning times for our customers

• High efficiency, reliability, long service life and ease of operation

• Low HIP gas consumption

• High energy efficiency

• Elaborated safety system for reliable and full-automatic operation

• Proven design and performance – reliable, sustainable, durable

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace