Professional Automatically Sinter HIP Furnace With Negative Pressure Debinding System

Professional Automatically Sinter HIP Furnace With Negative Pressure Debinding System

Functions:

Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co₂ /CH₄/H₂), heating flowing gas, heating pressure gas, Rapid cooling.

Applications:

For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

Technical parameters:

Products Advantages

1. Compact structure, small occupation area, low energy consumption, rapid cooling speed, saving energy and protecting environment.

2. Full range of sizes available, can be used in experimental research and development, Small and medium-sized enterprises as well as mass production. We can design the products according to customer's special requirement.

3. Graphite box can be round or square for different applications.

4. Complete Dewaxing mode, suitable for different forming agent including rubber, paraffin wax, PEG and extrusion molding agent with high wax-collection rate.

5. High automation level: one-button start; Double industrial PC operating system, mutually redundant, safe and reliable.

6. The control system is full-automatic with data record & backup function, the operation system is more humanized, more powerful.

7. The Insulation box is of good insulation effect, free of volatilization at high temperature, with long life. It adopts "sandwich structure" and CFC material inside and outside with high strength, will be no deformation after many years use.

8. The insulation door adopts special "step design", insuring temperature uniformity on chamber doors at both sides.

9. The furnace can be remote controlled, diagnosed and repaired.

10. The electrode arc monitoring system can prevent serious damage to furnace shell caused by overheat and arc effect.

11. Program has resume-heat-at-break point function, no need to restart the program in case of short time power failure.

12. Our R&D team keeps persistent efforts on improvement of sintering furnaces, and acquired 17 patents up till now.

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace