Cast Basalt Half Pipe

Cast basalt half pipes have an excellent performance of high abrasive and high corrosion resistance. Cast basalt is a mineral material produced by melting natural basalt at a temperature of approximately 1300°C, followed by casting into moulds. This contributes to its superb physical and chemical properties.

Cast basalt half pipe is a common component of the heating part of tubes. It is usually used in power station boilers.The useful life of tube shield is 3-5years. The tube shield has a variety of material and the selection of the material shall be subject to the original design of the boiler.The tube shield is divided into straight pipe and bend pipe. The main effect of tube shield is to protect the pipe and increase the service life of the pipe.

Cast basalt pipe shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure.

We offer cast basalt tiles for coal bunkers and chutes. These cast basalt tiles are bedded as well as jointed in cement/special bonding agents like resins depending upon application. These tiles mostly find application in automotive industry and are designed to provide long-lasting lining and enhancement to involved operational life cycle for both plant as well as equipment.

Data of cast basalt tiles

Chemical component

Physical property

Advantages:
* Utilizing Cast Basalt enhances and improves operational life of plants.
* These are best suited for jobs where extensive cutting is needed.
* We can also deliver pre-cut tailored tiles based on the considerations of vibration, impact and other factors at client’s end.

Standard specification

Combined with the cast basalt production technology. We can manufacture cast basalt tiles according to various sizes and shapes.

Ultra-thin cast slate: the thinnest 12mm

The self-developed ultra-thin Cast basalt tile is a new product of the international advanced level.

Application

Cast basalt pipe shield is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.

• Round coal bunker lining: ultra-thin cast slate 14-20mm thick;
• Coal discharge ditch lining: commonly used 25-30mm thick cast slate;

Coal drop bucket lining

lined with cast slate, generally 25-30mm (high chromium steel is best used for coal drop points);

Sunny Steel is a global well-known high-quality abrasion-resistant pipes and fittings supplier, specializing in cost-effective solutions to wear problems by supplying high-tech materials such as ceramic, cast basalt and rare earth alloys.

This approach coupled with quality manufacturing processes, well-qualified, trained and competent personnel has enabled us to offer a more comprehensive range of products against wear from a single source. Products are engineered the latest design and manufacturing facility to provide realistic and cost effective solutions supporting our customers to maintain a competitive edge in their industry.
Enjoy excellent reputation in wear protection market in over 20 countries worldwide. The services of the company include Design, Manufacture and Installation as per the specification across the broad spectrum of applications in steel, cement, power generation, mining, minerals processing, chemical and petrochemicals, pulp and paper and other process industries.

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Overview of Sunny Steel

To be one of the world recognized manufacturer of technical abrasion resistant product and its allied product to assist society to fight against wear, corrosion, thermal, electrical and other critical requirement.