Three-dimension (X/Y/Z Axis) Automatic Laser Welding Machine
Scanning Laser Welding Machine
Product introduction:
The laser welding system is composed of fiber laser, laser power
supply, control system, laser indication and positioning system,
motion system, rotating system, vibrator laser welding joint,
cooling system, etc. The laser generator adopts continuous wave
fiber laser with high stability of energy output.
The laser welding machine adopts 1000-3000 watt fiber laser, which
has high electro-optical conversion efficiency and long laser life,
which can reach 100,000 hours. 25%-30% of the energy provided by
the power supply is converted into light energy, and the
electro-optical conversion rate is 10 times that of the YAG laser.
It is a kind of intelligent operation with integrated anti-static
type of light, machine, electricity, water, and gas.
The cooling system of fiber laser welding machine is composed of
temperature measuring device, water circulation, radiator and
deionized resin. The temperature measuring device detects the water
temperature in the water tank in real time and judges whether the
water temperature is too high. If the temperature exceeds the upper
limit, the system will automatically shut down the laser to avoid
damage to the laser. After the machine is opened, the water
circulation and the radiator form heat exchange with the outside
world, which quickly takes away the heat generated when the laser
is working to ensure that the laser works normally. The cooling
system and the whole machine adopt the integrated design, which
makes the system more concise and occupies a small area.
Model features:
- The fiber laser spot is very small, the heat affected zone is
small, the deformation is small, and the welding speed is
super-fast.
- Fiber laser service life of 100,000 hours, complete no consumables,
daily maintenance is more convenient.
- 30% of the energy provided by the power supply is converted into
laser energy, making the equipment more energy saving and
electricity saving.
- CCD LCD monitoring and observation system, can clearly observe the
product positioning and welding effect according to the red light
indication.
- Fiber laser multi-mode welding, according to the requirements of
the product can be freely converted pulse and continuous mode.
- It can be difficult to approach the precise parts, the
implementation of flexible transmission of non-contact welding, has
a great flexibility, adapt to a variety of complex products seam
welding, welding, butt welding, stack welding, etc.
- High energy density, low heat input, small thermal deformation,
narrow melting zone and heat-affected zone, and large penetration
depth.
- The cooling rate is high, the weld is thin, and the joint
performance is good.
- Compared with contact welding, laser welding does not use
electrodes, so it reduces man-hours and costs.
- The welding seam is fine, the depth is large, the dimension is
small, the precision is high, the appearance is smooth, flat and
beautiful.
Technical Details:
| Laser power | 1000W |
| Wavelength | 1070nm |
| Work mode | Continuous/modulation |
| Control system | Purple Horn made |
| Positioning system | CCD/red light positioning system |
| Cooling system | Water cooling |
| Power consumption | 3KW ~8KW |
| Power supply | 220V±10%, 50Hz/60Hz |
| Welding thickness | ≦5mm |
| Welding speed | ≦120mm/s |
| Cabinet dimension | 1110mm*610mm*960mm |
| Dimension of water chiller | 610mm*475mm*620mm |
Main Configuration:
| Item | Spec. | Qty |
| Laser source | CW fiber laser | 1 set |
| Scanning welding head | Purple Horn made | 1 set |
| Laser cable | 10 meters | 2 sets |
| Control cabinet | Purple Horn made | 1 set |
| CCD observation | For welding purpose | 1 set |
| Water chiller | Dual temperature and dual control | 1 set |
Application scope:
Applicable to aviation, aerospace, automobile, power battery,
machinery manufacturing, shipbuilding, chemical industry.
Samples for reference:
FAQ
1. How is the payment?
- 30% deposit before production and the balance 70% before shipment
2. How is the delivery and shipment?
- Ship in 7 days after 100% payment;
- Plywood box packaging
3. How will you guarantee aftersales services?
- We offer two warranty for laser source, one year for whole machine
and lifetime maintenance services.
- Engineers available to service machinery overseas
- Free technical training in our factory
- Free sample can be sent to you
- Professional technical team 24 hours online
4. How about your presales service?
- Speeding offer within 8 hours quick response and free consulting.
- Free sample welding or testing is available
- Progressing solution design to all clients, including distributors
and end users.
