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| Categories | Double Layer Roll Forming Machine | 
|---|---|
| Brand Name: | Lebron-Machinery | 
| Model Number: | Corrugated and Trapezoidal Double Layer | 
| Certification: | ISO CE | 
| Place of Origin: | Jiangsu, China | 
| MOQ: | 1 Set | 
| Price: | USD 15000-25000 per Set | 
| Payment Terms: | L/C, T/T | 
| Supply Ability: | 25 Sets per Month | 
| Delivery Time: | 35 Workdays | 
| Packaging Details: | Standard export packing with each machine tied and protected in the container | 
| Main Power: | 11Kw | 
| Machine Size: | 10*1.8*1.6m | 
| Machine Weight: | About 10 Tons | 
| Roller Station: | 20 stations (upper) & 22 stations (downer) | 
| Hydraulic Power: | 4.0KW | 
| Speed: | 12~15m/min | 
High Efficiency 10-12 Years Service Time Double Layer Roll Forming Machine
1. Description of Double Layer Roll Forming Machine
The double-layer roll forming machine is mainly composed of a feeding platform, a roll forming unit, a cutting device, a hydraulic station, a computer control system, etc. The upper and lower layers are converted easily and only need to be converted and controlled by the conversion button on the electric control cabinet. For each layer, the power can also be controlled separately for each layer through the clutch. The models of the upper and lower layers are determined according to customer requirements.
Trapezoidal roof panel and corrugated sheet double-layer roll forming machine can produce two kinds of panels with different cross-sections, one of which is a trapezoidal roof panel and the other is a corrugated panel. The equipment not only occupies a small area but also improves work efficiency. The double-layer roll forming machine not only saves space, but also saves cost, and is especially suitable for the choice of small and medium-sized enterprises that have just built factories.
Features of the control system of the double-layer roll forming machine: 1. The control system is simple to operate, and normal automatic production does not need to go backward first, but to advance, shape, and cut at one time. 2. The precision is good, the cutting precision of each piece is less than 0.1mm, which meets the technological requirements. 3. The program runs stably.
2. Technical Parameters
| Suitable Material | Type | PPGI/GI/PPGL Coil | 
| Thickness | 0.3-0.8mm | |
| Wide | 914mm/1000mm/1200mm/1250mm | |
| Yield Strength | 230~550Mpa | |
| Power Specs | Voltage | 380V/3PH/50HZ, accept customization | 
| Main Motor | 11kw | |
| Hydraulic motor | 4kw | |
| Hydraulic pressure | 10-12MPa | |
| Machine Specs | Forming steps number | upper 20 steps; Downer 22 steps | 
| Shaft Material | 45 # steel tempered, 70mm | |
| Roller Material | 45 # steel coated with hard chrome | |
| Main machine body | 350# H steel welded | |
| Transmission | Chain and Sprocket, chain size 1.5 inch | |
| Wall Plate | 18mm thickness | |
| Blade material | Cr12 mold steel with quenched treatment 60-62 | |
| Forming Speed | 0-12m/min for a standard solution | |
| Cutting system | Length-set cutting after roll formed | |
| Control System | Delta PLC and Converter | |
| Manual decoiler | Max width of coiling: 762~1250mm Max weight of loading: 5000kg | |
| Output Supporter | 2 Pcs Simple Supporter | |
| Dimension of the machine | 10.0m*1.8m*1.6m (L*W*H) | |
| Weight of the machine | 10 ton | |
3. Our Advantages
1). The machine is our new type new design, use all import electric part such as PLC, Frequency Converter, Encoder. The Electromagnetic Valve, Aviation Plug, Touch Screen, and so on, we also use brands such as Mitsubishi, Panasonic, Siemens, Schneider, etc. Also the oil pump, electric motor Reducer we use Yuken, all the part of the machine have the best quality and more than 35 years lifetime.
2). The production size we can design the machine all as customizing, customer just show us the profile drawing, we can design the machine according to as the request
3). When we finish the machine, we will test the machine and adjust the machine many times to be sure the machine has a perfect status.
4). when customers receive the machine, the machine can be used very easily.
4. FAQ
Q: How to visit our company:
A: 1). Fly to Wuxi Airport directly;
2). By fast train From Shanghai Hongqiao station to Wuxi station, then we can pick up you at our factory.
Q: What should I provide if I want to customize the machine?
A: You need to provide the profile drawing, material, thickness, voltage, and your special requirements. Then, our technology team will analyze and offer you a suitable technical proposal.
3. Q: What is the Warranty?
A: 12 months
4. Q: What can you do if the machine is broken?
A: Our machine's warranty period is 12 months, if the broken parts can't repair, we will send new free parts to replace the broken parts. You need to pay the cost of the machine that exceeds the warranty period. we can negotiate to solve the problem, and we supply technical support for the whole life of the equipment.
5. Q: If need a technician to the workshop to debug and teach, how to do it?
A: We can send technicians to your country to install the machine. The buyer should bear the expenses including visa, round trip ticket, and suitable accommodation, also the buyer should pay the salary of 100 USD/day.



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