FMP-BE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools

FMP-BE shell face milling cutter for face and shoulder milling BEHW1204 insert type PCD PCBN milling tools

SPECIFICATION

Main Applications

Design Features

Insert Type

1. Aluminium Alloy/ Steel Bimetal design- - Al center body for weight reduction - Hardened Steel ring for high rigidity and wear resistance, therefore longer cutter life versus cutters with Aluminium body 2. High precision insert pocket seats keeping0,02 mm axial runout without insert adjustment 3. As a standard, each pocket can also be adjusted to um axial runout within a 0,1 mm range 4. BEHW inserts are available in a variety of materials, lead angles, wiper, and corner designs for many different applications in face and shoulder milling roughing and finishing 5. Separation between insert positioning face and cutting edge to protect cutting edge and to simplify the use of overlapped or retipped inserts 6. Inserts with 2 cutting edges and relap/ retip service to reduce tooling cost per part 7. Internal coolant through the cutter body

PCD Grades and Application Recommendations

Application Case Studies and Worldia Recommendations

	Workpiece: Motor end cover Material: Aluminum alloy Spindle: Single spindle Maximum speed:16000RPM Adaptor: BT40 Surface finish: Ra1.25
	Workpiece: Gearbox housing for commercial vehicles Material: Aluminum alloy Spindle: Single spindle Maximum speed: 16000RPM Adaptor: BT50 Surface finish: Ra1.25
	Workpiece: Cylinder head Material: ALSi10MgCu Spindle: Single spindle Maximum speed: 12000RPM Adaptor: HSK63 Processing type: Surface milling Processing time: 1 Surface finish: Ra3.2
	Workpiece: Guideways Material: HT250 Spindle: Single spindle Maximum speed: 8000RPM Surface finish: Ra0.4 Hardness: HB180 Surface finish: Ra0.4 Processing time: 1

Worldia Services

  Beijing Worldia Diamond Tools Co., Ltd. (namely Worldia)is a national hi-tech enterprise established in Zhongguancun Science and Technology Park in China in 2006. Worldia is a professional manufacturer of glass cutting tools, PCD/PCBN cutting tools, diamond die blanks, saw blades, and a CVD diamond line of products. We are dedicated to the R&D of advanced production technologies and equipment in addition to manufacturing a wide variety of super hard cutting tools. The cutting tools we provide have been widely applied in automotive, electronic, new energy, and other industries. We have been rewarded with numerous patents. Our purpose is to solve processing problems for customers and enhance their competitiveness.

  We manufacture solid carbide cutting tools with a number of five-axis CNC linkage grinders, tool inspectors, HAIMER dynamical balancing machines, ZOLLER tool setting gauges, and other industrial high-end equipment and instruments. We specialized in providing professional services including R&D, manufacturing, regrinding, and technical services.

  At Worldia, we employ unique designs and sophisticated techniques to ensure the high precision and reliable quality of our super hard cutting tool and are now leading in carbon processing cutting tools and other cutting tool industries. Today, our high precision cutting tool, PCD/PCBN roller cutting tool, PCD inserts specially used for cutting wind turbine blades and other products are increasingly used in many fields, such as new composite materials (like nonferrous metal, ferrous metal, tungsten carbide, plastic, fiberglass, etc.), fiber reinforced plastics (FRP), rollers, auto parts, stone engraving, and more.

  In manufacturing our diamond die blanks, we creatively use precision grinding and polishing technologies. The application of cold press-fit techniques instead of hot pressing prevents damage to PCD internal structure caused by high temperature.

  Worldia also manufactures PCD and carbide saw blades, CVD diamond line of products, diamond nozzle, lapping and polishing machines, glass cutting machine, and other products, and is dedicated to offering customized and complete cutting solutions.

  As for super hard materials processing, we provide high precision lapping and polishing, laser cutting, and rework of PDC cutters, in addition to OEM/ODM services. Hence our products are popular in Southeast Asia, Western countries, and others.

  Our values define how we do business and interact with our colleagues, partners, customers, and consumers. Our four core values are integrity, innovation, service, and efficiency. As we expand into new markets, recruit new talent, and face new challenges, these guide our people in the decisions and actions they take every day.

  We are dreamers and innovators!

  We are now made in China and hope we can grow with you together.

  Our vision is to redefine the concept of“made in China".

  Our mission is to focus on high-end super hard tool manufacturing, dedicated to quality changes in the world.