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Automatic Bottle Filling Capping Labeling And Sealing Machine

Automatic Bottle Filling Capping Labeling And Sealing Machine | High-Speed Packaging Solution

Product Overview

Our Automatic Bottle Filling Capping Labeling And Sealing Machine represents the pinnacle of integrated packaging technology, designed to streamline your production line with unmatched efficiency and precision. This all-in-one system combines four critical packaging processes into a seamless operation, catering to industries including food & beverage, pharmaceuticals, cosmetics, and household chemicals. Engineered to meet strict EU and US regulatory standards, this machine delivers consistent performance while reducing operational costs and environmental impact.

Technical Specifications

Parameter	Details
Production Capacity	1,000 - 40,000 bottles/hour (configurable by model)
Filling Accuracy	±0.5% for free-flowing liquids; ±1% for viscous products
Fill Volume Range	5ml - 10L (adjustable with quick-changeover parts)
Bottle Compatibility	Diameter: 50 - 90mm; Height: 180 - 300mm (glass/plastic bottles)
Capping Technology	Multi-system compatible: screw caps, ROPP caps, crown caps, and child-resistant closures
Labeling Precision	±0.5mm positioning accuracy with support for wrap-around, front/back, and neck labels
Sealing Methods	Induction sealing, heat sealing, and vacuum sealing options
Power Requirements	5.03 - 10.63kW (depending on model); 220V/380V AC 3-phase
Air Supply	0.7MPa compressed air; 600 - 800L/min
Dimensions	91"×62"×99" to 215"×130"×115" (without conveyor)
Certification	CE, FDA, ISO 9001, and cGMP compliant
Material Construction	304 stainless steel contact parts; food-grade lubricants

Table 1: Standard technical specifications (custom configurations available)

Key Features

Integrated Four-in-One Operation

This machine combines rinsing, filling, capping, and labeling functions into a single synchronized system, eliminating transfer losses between separate machines and reducing production line footprint by up to 40% compared to standalone equipment. The seamless integration ensures consistent product handling from empty bottle to finished package.

Adaptive Filling Technology

Equipped with both volumetric piston and gravity filling systems, the machine handles diverse product viscosities—from water-thin liquids to thick pastes with particles—while maintaining precision filling accuracy. The servo-driven filling heads automatically adjust to different bottle sizes with minimal changeover time.

Intelligent Process Control

Featuring a PLC control system with 10.1" HMI touchscreen, operators can store up to 100 product recipes for quick recall. Real-time monitoring displays production metrics, error alerts, and maintenance reminders, while electronic torque control ensures consistent capping pressure across all bottles.

Energy & Resource Efficiency

Incorporating advanced vacuum technology, the system reduces CO₂ consumption by up to 60% compared to conventional filling machines. The energy-efficient design cuts power usage by 20-30%, while optimized water circulation minimizes wastewater during bottle rinsing.

Compliance & Safety

The self-contained cleanroom enclosure with HEPA filtration maintains Class 8 cleanliness standards, making it suitable for pharmaceutical and food applications. Polycarbonate guarding with electronic interlocks ensures operator safety, while all contact parts meet FDA and EU 10/2011 food contact regulations.

Modular Expandability

Designed with a platform system architecture, the machine accepts future upgrades including additional filling heads, advanced inspection systems, and alternative capping modules. This scalability allows businesses to adapt to changing production needs without full equipment replacement.

Our Advantages

Engineering Excellence

With over 15 years of packaging machinery expertise, our R&D team has developed 12 patented technologies for filling and sealing applications. Each machine undergoes 72 hours of continuous testing before shipment to ensure reliability.

Global Regulatory Expertise

Our technical team specializes in helping clients navigate regional compliance requirements. We provide full documentation packages including validation protocols, material certificates, and performance qualifications to simplify regulatory approvals.

Turnkey Solutions

We offer comprehensive services from initial line design to installation and commissioning. Our typical project timeline includes:

3D layout design within 5 business days

Factory acceptance testing (FAT) with client

On-site installation in 7-10 days

Operator training and process optimization

After-Sales Support

Our global service network guarantees response times within 24 hours and on-site support within 48 hours for EU, US, and Asian markets. We maintain a 98% spare parts availability rate and offer extended warranty options up to 5 years.

Sustainable Innovation

We're committed to eco-friendly manufacturing. Our machines reduce plastic waste through precise filling, and our energy recovery systems lower carbon footprints. We've helped clients achieve 30% average water savings and 25% energy reduction compared to their previous equipment.

Frequently Asked Questions (FAQ)

Q: What types of liquids can this machine handle?

A: The system efficiently processes a wide range including water-based liquids, oils, syrups, sauces with particles, alcoholic beverages, and pharmaceutical liquids. Specialized configurations are available for carbonated drinks and volatile substances.

Q: How long does it take to change between bottle sizes?

A: Quick-changeover design allows size adjustments in under 30 minutes using tool-free settings and stored recipes. Major format changes typically require 2-3 hours with our dedicated change parts kits.

Q: What is the minimum order quantity for custom configurations?

A: We accept custom orders for single machines with no MOQ requirement. Volume discounts apply for multi-machine orders or complete line installations.

Q: Does the machine require a dedicated cleanroom environment?

A: No, the integrated cleanroom enclosure with HEPA filtration creates a self-contained Class 8 environment, eliminating the need for expensive facility modifications in most cases.

Q: How is the machine serviced internationally?

A: We maintain regional service centers in Germany, USA, China, and Brazil. For other regions, our technical partners provide local support, while our remote diagnostic system resolves 70% of issues without on-site visits.

Q: Can the machine integrate with existing production lines?

A: Yes, our engineering team designs custom conveyor interfaces and control system integrations to connect with most existing packaging equipment. We provide full compatibility testing prior to installation.

Q: What sustainability features does the machine offer?

A: Our energy recovery system reduces power consumption by 20-30%, while optimized rinsing cycles cut water usage by up to 45%. The machine's durable construction ensures a 15+ year service life, and all components are 95% recyclable at end-of-life.

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Categories	Stand Up Pouch Filling And Sealing Machine
Brand Name:	Xinda Pelosi
Model Number:	XPP
Certification:	ISO9001,BRCS
Place of Origin:	Guangdong
MOQ:	100000pcs
Price:	Negotiable
Payment Terms:	T/T, Western Union, MoneyGram
Supply Ability:	5000000 Piece/Pieces per Day
Delivery Time:	15days
Packaging Details:	4000-8000pcs/ carton; Carton Size: 553539cm
Product Name:	stand up pouch filling and sealing machine
Application:	Commodity, MEDICAL, Chemical, Food
Dimension(LWH):	970x630x350mm
Marketing Type:	Ordinary Product
Filling range:	100-1000ml others customized
Working Voltage:	220V/110V
Filling nozzles diameter:	10mm(size customized)
Machine weight:	80kg