How to Calculate the Amount of Polyaspartic Polyurea Resin and Hardener?

Because of its excellent performance, polyaspartic polyurea is widely used in waterproof and anti-corrosion, flooring, adhesive and other fields. However, many engineers will have such a confusion when they just start to design coating formulations with polyaspartic polyurea resin, how should the amount of polyaspartic polyurea resin and curing agent be calculated? So today, we will give you a detailed explanation of the methods involved.

To solve this problem, first we need to understand the reaction principle of polyaspartic resin and curing agent: The secondary amine group of polyaspartic polyurea resin and the isocyanate curing agent react to form a polymer with urea bonds. Because of the high bond energy of urea, the film-forming of polyaspartic polyurea resin and isocyanate curing has excellent performance: high strength, high wear resistance, high impact resistance, excellent flexibility, excellent weather resistance and good chemical resistance.

Equivalent value refers to the mass of resin required to provide 1 mol of reactive groups, which can be interpreted as the mass of resin required to provide 1 mol of secondary amine group (-NH) in polyaspartic ester resin. For example, F420 equivalent is 277g/mol.

The isocyanate base in isocyanates is usually expressed as a percentage of isocyanate base mass (NCO%), and the isocyanate base can also be expressed in terms of equivalents, which are defined as the number of grams of isocyanate consumed by 1 gram of molecular amine to produce the corresponding urea, and the relationship between equivalents and percent isocyanate content is: equivalents = 42/NCO%.

According to the principle of equivalence, 1 mol of -NH needs to consume 1 mol of -NCO, in order to ensure adequate curing, the curing agent is recommended to overdose 5% . Curing agent to HT-600 for example, NCO value of 23%, equivalent = 4200/23 ≈ 183 (g/mol), then 100gF420 need to consume HT-600 can be calculated as: 100/277 * 1.05 * 183 ≈ 69.4.

The above is the calculation of the amount of resin and curing agent in designing the formulation of polyaspartic polyurea coating.

Feiyang has been specializing in the production of raw materials for polyaspartic coatings for 30 years and can provide polyaspartic resins, hardeners and coating formulations. Some of our polyaspartic coating formulations: Polyaspartic Coating

Feel free to contact us: marketing@feiyang.com.cn

Our products list:

• Polyaspartic Resin
• Isocyanate Hardener
• Special Chemical

Learn more polyaspartic knowledge: Polyaspartic FAQ

Shenzhen Feiyang Protech Corp., Ltd. specializes in researching and producing polyaspartic polyurea resin and other new chemical products. We are recognized as a "National Special New Key Little Giant" and a "State-level High-tech Enterprise", with more than 50 polyaspartic polyurea invention patents. We also participated in the preparation of 13 industry standards for polyaspartic polyurea materials as a leading company in this field, ranking No.1 in the Chinese market.

In the coating industry, polyaspartic polyurea is used in construction machinery, automobile, containers, fan blades, marine heavy corrosion protection, and high-end industrial and commercial floor coatings. In the adhesive field, it is mainly used in sealants, stone adhesives, electronic adhesives, film circuit packaging adhesives, and other high-end applications. In the waterproofing materials sector, it is primarily used in hydroelectric dams, water parks, building waterproofing repair materials, and other areas. In the structural materials field, it is applied to curling tracks, artificial ice skating rinks, and other structural materials.

Polyaspartic polyurea is considered a high-end new material in the strategy of manufacturing power. We have broken the foreign technology monopoly and filled the domestic market gap. Due to its comprehensive characteristics of "Environmental protection, Energy saving, and Long durability", polyaspartic polyurea can contribute to the realization of genuine carbon neutrality in the coatings, adhesives, and materials industries.

Since 2012, Feiyang polyaspartic ester resin has been supplied overseas. It has been widely used to replace Bayer's current polyaspartic system in many coating companies and has been applied in anti-corrosion and waterproofing by international coating companies.