Stainless Steel Sludge Dewatering System With Low Energy Consumption

Sludge Dewatering System With Low Energy Consumption

Sludge Dewatering Machine

Vertical Screw Filter Press Machine Sludge Dewatering Equipment

The screw type sludge dewatering machine utilizes the principle of screw extrusion, which generates strong extrusion pressure through changes in screw diameter and pitch, as well as friction between the moving ring and the fixed ring, to squeeze out water in the sludge and achieve sludge dewatering. The main structure of this type of dehydrator includes a screen jacket, a spiral shaft, spiral blades, a spiral drive device, a press, a cleaning device, and so on.Widely used in municipal sewage treatment engineering, petrochemical, light industry, chemical fiber, papermaking, leather and other industries

Introduction

The multi plate screw press developed by our company has passed ISO9000 and CE certification, following the principles of forced water flow, thin layer dehydration, moderate pressure, and extended sludge dewatering path. It can effectively treat low concentration sludge and oily sludge, with low energy consumption and convenient operation. The multi plate spiral press achieves efficient dewatering of sludge.

Functional Principle

Layers of spacers, fixed and moving rings construct the dewatering cylinder. Moving rings, which are slightly smaller than the outer diameter of the screw and slightly narrower than the spacers, are located between the fixed rings. Edge of the screw pushes these moving rings in continuous circular motion.
The moving rings continuously clean sludge out of the gaps, prevents clogging and reduces the use of rinsing water.

Advantages

1. One-in-all design, fits in small facility

1)The structure is compact and consists of an electric control cabinet, a metering tank, a flocculation mixing tank, and a dehydrator body.

High efficiency and low speed, with a screw shaft speed of approximately 2-3 RPM and extremely low power consumption.

2) Less faults, low noise and vibration, and safe operation.

3) Easy to operate, the electric control cabinet is connected to the dosing machine, sludge pump, dosing pump, etc., and can achieve 24-hour continuous unmanned operation.

4) Short daily maintenance time and simple maintenance operation.

5) Durable, almost all valve bodies are made of stainless steel, which can maximize their service life.

2. Applicable to sludge in various kinds of applications
1) Municipal water and wastewater treatment plants
2) Agricultural/fishery community wastewater treatment plants
3) Industrial waste treatment plants
4) Food/beverage production plants
5) Dairy farming/Meat processing plants
6) Chemicals manufacturing plants
7) Machinery manufacturing/Metal processing plants
8) Laundry wastewater
9) Other (paper manufacturing, building material manufacturing, oilfield associated water accompanied with crude oil mining, etc. )

Specifications

• Product Graphic Details

Company Profile


Chengdu Yuanjin Environmental Protection Engineering Co., Ltd. was established in 2012 . The company is a high-tech enterprise. It has obtained a number of certificates such as a patent certificate, nine software copyrights, a construction enterprise qualification certificate, and ISO9001 international quality management system certification.

FAQ

1.Why choose us?
1) Yuanjin has 12 years of experience in wastewater and sludge treatment.
2) We introduce advanced technology and experience at home and abroad, and have been committed to the research and development of water treatment equipment for a long time.
3) We only use the best parts from the best suppliers.
​4) Yuanjin's technical team is composed of a group of people with long-term working experience in the field of water treatment to provide customers with high-quality services.

2. What is the price of the product?
According to the amount of water treated, the price is different, and the unit price range is 145~866 $/m3·d.
3. What is the effect of the treated water?
1) The treated pure water can be directly consumed and meets the World Health Organization (WHO) drinking water quality standards.
2) The sewage can be directly discharged after treatment, which is environmentally friendly and meets the requirements of international sewage treatment discharge standards.

Chengdu Yuanjin Environmental Protection Engineering Co., Ltd. is located in Tianfu New District, a national new district in Sichuan Province, and Chengdu Yida Tianfu Smart Science and Technology City. The company has a group of professional technical teams engaged in water environment treatment for a long time, which can provide targeted design schemes. Its own production workshop directly manufactures equipment according to the design requirements, and the prefabricated equipment in the workshop is directly sent to the construction site for installation and commissioning. It is an environmental protection supplier that can provide professional environmental protection equipment manufacturing and housekeeping technical services in design, manufacture, installation, commissioning and operation.

The company is a high-tech enterprise, with professional contracting qualification of environmental protection engineering, second-class qualification of domestic sewage and automatic monitoring operation ability, 7 national authorized patents, 9 computer software copyrights, ISO quality management certification system and other qualifications and honors.

The water treatment equipment produced by the company covers domestic sewage, medical wastewater, landfill leachate, reclaimed water reuse, pure water preparation and other fields, which can meet the national, local and industrial discharge and use standards and different needs of customers.

The company has four series of integrated sewage treatment equipment, namely AT·Jin sewage treatment integrated reactor, DT·Jin sewage treatment integrated reactor, PT·Jin sewage treatment integrated reactor and MINI·Jin sewage treatment integrated reactor. Prefabricated pumping station, reclaimed water reuse and pure water preparation are all systems.

AT·Jin sewage treatment integrated reactor is a series of products adopting "AAO+ tubular membrane" process. After biochemical treatment, sewage enters the third generation external ceramic tubular membrane, and under certain pressure, macromolecular particles larger than 0.1 micron are trapped by the nano-pore filtration function of the membrane. The flux of tubular membrane is 3~10 times that of organic membrane, and its service life is 10 years, which is 3~5 times that of organic membrane.

DT·Jin sewage treatment integrated reactor is a series of products adopting "AAO+MBR" process. After anaerobic, anoxic and aerobic biochemical treatment, the sewage enters the built-in MBR membrane pool for membrane filtration, and the hollow fiber membrane wall is covered with micropores. Under the action of aeration, the sewage accelerates to flow outside the hollow fiber, and forms dynamic negative pressure filtration under the suction of self-priming pump, which does not block the membrane surface and can run continuously for a long time. Macromolecular particles are trapped in the micropores of the membrane, and clear water enters the membrane filaments through the micropores, and is pumped into the clear water pool by a self-priming pump.

PT·Jin sewage treatment integrated reactor, first of all, through biochemical treatment in anaerobic tank and aerobic tank, biological filler is added into aerobic tank, bacteria micelle, filamentous bacteria, etc. grow into microcolony on the filler, and finally a biofilm with a certain thickness is formed. The oxygen content inside and outside the biofilm is different, which produces nitrification and denitrification to purify sewage. The biofilm will gradually fall off after aging, and the released bacteria will form a new biofilm on the surface of the filler again, and the biochemical cycle treatment will continue. After that, chemical dephosphorization is added to the effluent, which enters the inclined tube sedimentation tank to effectively separate the mud and water.

MINI·Jin sewage treatment integrated reactor, with small equipment size, flexible layout of internal space and various shapes, is a small equipment for rural sewage treatment.

The integrated pumping station is the lifting equipment for lifting sewage, rainwater, drinking water and wastewater, which is assembled by the factory and then transported to the site for installation. With highly integrated equipment, convenient installation and prefabricated workshop, it is gradually replacing the traditional civil pump house, which is the second generation of high-efficiency and energy-saving products.

The preparation of pure water and the reuse of reclaimed water are treated by ultrafiltration and reverse osmosis processes. According to the application approaches and standard requirements, single membrane, double membrane, one-stage and multi-stage configurations are carried out, which are used in high-standard fields such as drinking water and industrial soft water.

The water treatment equipment produced by the company is equipped with PLC control system, which can realize remote control and unattended operation, thus saving worry and effort for customers.

The company's integrated water treatment equipment, installation and operation projects are widely used in the southwest and northwest regions. In the past three years, the annual output value has increased by more than 10 million yuan, which has established a good reputation in the industry. Chengdu Yuanjin Environmental Protection Engineering Co., Ltd. adheres to the business philosophy of "focusing on sewage treatment, reappearing clear water and clearing the source", constantly improves its professional ability, develops and updates its product series, improves its quality service, and strives to build a first-class brand in the industry, helping the construction of national ecological civilization and guarding our common home!