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600T/Month Horizontal Type Anodizing Production Line for Silver Aluminum Profile

Categories Anodizing Production Line
Brand Name: MEI-AL
Model Number: 600T/MONTH
Place of Origin: GUANGDONG MEI-AL ,CHINA
MOQ: 1set
Price: RMB7,000,000-9,000,000/set
Payment Terms: L/C, T/T
Supply Ability: 1set/6 months
Delivery Time: 180-200days
Packaging Details: Export Stander Packing
color: Silver Bronze Brown Black Champagne Gold...
Capacity: 600T/Month
Treatment Material: Aluminium profiles
Size: Customizable
Treatment Type: Anodizing line
ower Consumption: 10-30 kW
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600T/Month Horizontal Type Anodizing Production Line for Silver Aluminum Profile


High Quality Aluminum Profile Automaic 600T/Month Horizontal Type Anodizing Production Line Suface Treatment Equipment



Customizable Automatic vertical Anodizing Production Line with 600Ton/ Monthly Supply Capacity

一.Product Description

1. The anodizing production line requires precise equipment control and strict process parameter control, including current density, temperature, time, etc. Only by mastering these key process parameters can high-quality anodized products be produced.

2.Anodizing is widely used for surface treatment of components in industries such as aerospace, automotive, and electronics. It not only enhances the performance of the product, but also enriches its appearance.

3.With the continuous advancement of technology, anodizing technology is also constantly optimizing and upgrading, providing higher quality surface treatment solutions for various industries.

二. Design Condition

1AlloyAluminium 6061 to 6063 or others
2Anodizing film thinkness10~ 12µm m
3Average coverage area350m²/T (ton)
4Max aluminium profile length6500mm
5Extrusion ratio2.5kg/m²
6Working hour/m300d/m x 20h/d = 600h/m
7Racking systemTwo fixtures /rack
8Racking operationManual
9Equipment Usage Rate0.9
10Power supplyAC 3phase 380v 50hz
11Control PowerAC220V 50Hz
12Water supply2kg/cm²·G
13Hot steam6kg/cm²·G
14Compressor air6kg/cm²·G

三.Process Tank

1Degreasing 【Free sulfuric acid 180±30 g/l】1 Tank
2Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】2 Tanks
3NeutralizationFree sulfuric acid180±20g/l】1 Tank
4Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】4 Tanks
5Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】2 Tanks
6Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】3 Tank

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min


6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2)
Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min


五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3)
Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²


2. Anodizing treatment weight:
Monthly output :

360000m²÷350m²/T*0.6=617T≧600T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.2=A/tank

Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2unit


六. Process Chat

Discription for Un
1DeDegreasing
2RsRinsing
3HW RsHot Water Rinsing
4AEAlkaline Etching
5NeNeutralization
6AnAnodizing
7ClColoring
8SlSealing
9MUMaterial Unloading
10PcPacking

catalogue uploading :

PDF Gallery_20240719_102320.pdf01_0.pdf04.pdf07.pdf10_0.pdf12.pdf15_0.pdf18.pdf



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