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Customizable Floor Deck Composite Metal Roll Forming Machine

Categories Floor Decking Forming Machine
Brand Name: ZTRFM
Model Number: 002
Certification: CE,SGS
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 30 sets per month
Delivery Time: 60 working days
Packaging Details: Nude with anti-rusting coil
Working Speed: 15 to 20 meter per minute
Work Power: 15 kw *2
Shaft: 90mm with embossing roller 120mm
Frame: 400 H steel welded
Diameter Of Shafts: 90mm
Raw Material Thickness: 0.8-1.5mm
Work Speed: 15 to 20m/min
Shaft Material: Solid 45# steel with tempering
Hydraulic Power: 5.5kw
Material Of Shaft: 45 Steel
Forming Steps: 28 roller station
Two Motors Drive: 15 KW * 2
Function: Metal decking machine
Receiving Table: stacker or manual one
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Customizable Floor Deck Composite Metal Roll Forming Machine

Composite metal floor decking rolling forming machine

Composite metal floor decking rolling forming machine is designed to make the metal decking sheet in batch fully automatically . Combined trapezoidal and re- entrant 80mm composite profile with long span capability. Versatile. Combined profile allows easy service attachment, with trapezoidal spanning ability.

Here will show you some popular designs for your reference:

They are different in the height and embossing types, so those data could be customized according to the input coil width and customer requirements. Here are some decking pictures with single profile and overlapping for your reference:

Composite metal floor decking rolling forming machine

Frame design: keep the molding plate surface smooth and not easy to be marked when it is being stamped.

Length of the main part: about 25000 х1650 х1500

Weight of main part: 15300kg

Voltage : Customize

Roller fixer : middle plate of thickness 28mm

Frame : 400 H steel welded

Drive mode: double chain with the chain adjuster for lose and tight degree.

Material of rollers:Gcr15, surface hard chromium plating.

Material of shafts: 45# steel and adjusting the hardness.

Diameter of shafts: φ 90mm embossing rollers are about 120mm.

Number of rollers : 36 rollers

Main power: 15*2kw

Shearing Mechanism

Feature:Ensure stability,precision and cutting speed

Function : Automatic cutting controlled by PLC

It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.

Material of blades:Cr12 quenched

Power supply : hydraulic power

Components:It contains one set of blade , one hydraulic tank and one cutter machine.

You can choose to add the before shearing or not . If you wan to add, you can cut at any length and reduce the wastage of the coil in the machine.

This metal decking profile is not easy to make, as it needs lots of side rollers to shape the dovetail.

About the overlap effect.

ItemParameter detail
Processing MaterialGI and PPGI
Material thickness0.25-0.8mm
Machine frame360#H steel, Adopt diagonal line welding, leveling instrument measurement to make sure the final frame is high-precision
Machine siding panel
plate typePillar type(option)
Plate thickness:20mmPillar thickness:30mm
Painting:normal paintingpainting:Chroming

Forming stations20-38 stations(according to the profiles)
Machine rollershigh grade No.45 forged steel,plated hard chroming with thickness 0.05mm
Processing way:cutting--drilling--CNC lathing--quenching--CNC lathing--chroming
Machine Shaftφ80-90mm high garde No.45 steel after treatment,
Machine spacersCNC lathing in high-precision
Machine bearingsChina Haerbin bearing or SKF international bearing(option)
Driving system2 inch chain or gear box(option)
Machine power15kw-22kw(according to the profiles)
Machine working speed8-12m/min or 10-30m/min(option)
Machine adjust typeAfter machine installation, we will test it ourselves, compare with the profile drawing, the difference is controlled in 0.5mm

Cutting

Typebearing sliding type
Blade materialCr12mov quenching and grinding
Frame processingthe whole bottom frame is grinding for high-precision
Blade processingwire-electrode cutting, but the upper balde can not be straight. this is technology
WorkingHydraulic type

Stacker

TypeManual
Auto(option)
Length1.5m-2m6m or 12m

PLC

Main itemParameter detail
PLCDelta(standard) or according to your request
InverterChina brand(standard) or according to your request
Touch screenMcgs(standard) or according to your request
EncoderChina brand(standard) or according to your request
Voltage/HZ/Phase380v/50-60hz/3phase

Hydraulic pump

Main ItemParameter detail
Motor3kw China brand or according to your request
PumpChina brand or according to your request
Solenoid valveChina brand or according to your request
Cooling systemCooling fan

Floor Galvanized Steel Decking Panel Roll Forming Machine PLC Control System
Machine components

No.NameQty
1.De-coiler1 Set
2.Roll Forming Machine1 Set
3.Hydraulic Cutting Device1 Set
4.PLC Control Box1 Set
5.Hydraulic Pump1 Set
6.Output table1 Set

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