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| Categories | Automated Anodizing Line | 
|---|---|
| Brand Name: | MEI-AL | 
| Model Number: | APL-750T | 
| Place of Origin: | CHINA | 
| MOQ: | 1set | 
| Price: | RMB9,500,000-11,000,000/set | 
| Payment Terms: | T/T | 
| Supply Ability: | 750T/M | 
| Delivery Time: | 180-200days | 
| Packaging Details: | Export Stander Packing | 
| Max Profile Length: | According to customer workpiece size | 
| Material: | Aluminum | 
| Control System: | PLC | 
| Advantage: | Increased Production Flexibility | 
| Output: | According to customer requirements | 
| Waste Treatment: | Recycling system | 
| Company Info. | 
| Guangdong MEI-AL Technology Co., Ltd. | 
| Verified Supplier | 
| View Contact Details | 
| Product List | 
Aluminum Anodizing Production Flexible Automation Comprehensive Management
一. Characteristic
Efficiency: Full automation improves production efficiency and
reduces manual intervention.
Consistency: The automatic control system ensures consistency and
stable quality of each batch of products.
Energy saving and environmental protection: Modern production lines
adopt energy-saving technologies and environmentally friendly
materials, which meet the requirements of sustainable development.
Flexibility: Parameters can be adjusted according to different
product requirements to adapt to diverse production tasks.
二. Design Condition
| Alloy | Aluminium 6061 to 6063 or others | |
| 2 | Anodizing film thinkness | 10~ 12µm micron | 
| 3 | Average coverage area | 350m²/T (ton) | 
| 4 | Max aluminium profile length | 6500mm | 
| 5 | Extrusion ratio | 2.5kg/m² | 
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m | 
| 7 | Racking system | Two fixtures /rack | 
| 8 | Racking operation | Mamual | 
| 9 | Equipment Usage Rate | 0.9 | 
| 10 | Power supply | AC 3phase 380v 50hz | 
| 11 | Control Power | AC220V 50Hz | 
| 12 | Water supply | 2kg/cm²·G | 
| 13 | Hot steam | 6kg/cm²·G | 
| 14 | Compressor air | 6kg/cm²·G | 
三.Process Tank
四.Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total
jig(rack)/year:
( 2 rack x 3 tank x 60min/h) ÷40min x600 hour =5400jig(rack)
2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year : 5400jig(rack)x 57.1m² /jig =308340m²
2. Anodizing treatment weight:
Monthly output : 308340m²÷350m²/T*0.9=792T≧750T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =1 unit
 六. Process Chat
六. Process Chat
Discription for Un
1) De = Degreasing
2) Rs = Rinsing, HW Rs = Hot Water Rinsing
4) AE = Alkaline Etching
5) Ne = Neutralization
6) An = Anodizing
7) Cl = Coloring
8) Sl = Sealing
9) MU = Material Unloading
10) Pc = Packing

七.Composition and description of the automatic control system
This system is applicable to the semi-automatic production line of
aluminum oxide anodization. According to its process
specifications, the system is planned to adopt an upper computer
monitoring and management system (composed of an industrial control
computer IPC), a lower computer control execution system (PLC),
detection components, and execution devices. There are two
operation modes in terms of operation: manual and semi-automatic.
When the system is running normally, it is semi-automatic. Based on
the input of feeding data, the crane can identify the slot position
in semi-automatic mode and execute corresponding oxidation,
coloring and other processes. The temperature of the slot liquid
meets the process requirements in semi-automatic control. In
semi-automatic mode, the single step operation of the crane and
related equipment can be controlled in the central control room. In
manual mode, the operation can be carried out through on-site
operation buttons.
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