Lost Foam Casting Anode Yoke With Three Pins For Aluminum Smelter

Lost Foam Casting Anode Yoke With Two/Three/Four/Six/Eight Pins For Aluminum Smelter

• Complex shapes: Lost foam casting can produce complex shapes with high precision, making it ideal for manufacturing anode yokes with three pins. The process allows for the creation of intricate geometries that would be difficult or impossible to achieve with other casting methods.
• Good surface finish: The lost foam casting process can produce parts with a smooth surface finish, reducing the need for additional machining or finishing operations. This can save time and cost in the manufacturing process.
• Reduced porosity: Lost foam casting can result in parts with lower porosity compared to other casting methods. This is important for anode yokes, as porosity can lead to weakness and premature failure.
• Efficient production: Lost foam casting is a relatively efficient production method, allowing for the production of multiple parts in a single casting operation. This can increase productivity and reduce production costs.

• Three pins for stability: The anode yoke with three pins provides increased stability and support for the anode in the aluminum smelting process. The three pins help to distribute the weight of the anode evenly and prevent tipping or movement.
• Material selection: Anode yokes are typically made from cast iron or steel, depending on the specific requirements of the aluminum smelter. The material must be able to withstand the high temperatures and corrosive environment of the smelting process.
• Design considerations: The design of the anode yoke must take into account factors such as strength, durability, and ease of installation. The yoke should be designed to fit snugly around the anode and provide a secure connection to the electrical system.

• Electrolytic reduction process: Anode yokes are used in the electrolytic reduction process of aluminum smelting. The yoke holds the anode in place and conducts electricity to the anode, which participates in the electrochemical reaction that reduces alumina to aluminum.
• High-temperature environment: The anode yoke must be able to withstand the high temperatures of the aluminum smelting process, which can reach up to 950°C. The material and design of the yoke must be able to handle these extreme conditions without deforming or failing.
• Corrosive environment: The aluminum smelting process also involves exposure to corrosive chemicals and gases. The anode yoke must be made from materials that are resistant to corrosion to ensure long service life.

Shaanxi Ruisen Metallic Composite Material Co., Ltd

(Xian Ruisen Clad Metal Material Co., Ltd.)

Location of factory: Xingping City, Shaanxi.China

Year of foundation: 1997

Number of employee: 300

company covers an area : 55,896 square meters

business:

▶ metal composite materials, annual production capacity is 10,000 tons

▶ cast steel, annual production capacity is 15,000 tons

▶ Welded structures. annual production capacity is 10000 pieces

Production standards

Material standard: AS2074 C2.ASTM A 216 WCA ,GB11352

Welding standards:

Specification: BS EN ISO 15609-1, BS EN ISO 15614-1, BS EN ISO 15614-2

Qualification of welder: BS EN 287-1 , BS EN ISO 9606-2

Production standards

Material standard: AS2074 C2.ASTM A 216 WCA ,GB11352

Welding standards:

Specification: BS EN ISO 15609-1, BS EN ISO 15614-1, BS EN ISO 15614-2

Qualification of welder: BS EN 287-1 , BS EN ISO 9606-2

ASTM A 216 WCA

AS 2074‐2003 Grade C2

Shaanxi Ruisen Metallic Composite Material Co., Ltd (Xian Ruisen Clad Metal Material Co., Ltd., in 1997) was established in 2018, with a registered capital of 100 million yuan, covering an area of 84 acres, including 36,000 square meters of workshops.With a number of patented technologies, is specialized in metal composite materials research and development, production and metal materials welding and casting high-tech enterprises.

We are the leading manufacturer specialized in casting/welding anode yoke, exploisve clads/ anode assembly for aluminium smelter plants. Our clients are including RIO TINTO,ALOCA,TOMAGO,BELL BAY,  VANDANTA, NZAS,BSL, CENTURY,SOHAR,etc. And we also occupy at leat 60% domestic market in alu. smelter industry for the last decades.

Our company has established GB/T19001, GB/T24001, GB/T45001 quality, environment, occupational health and safety integration management system and GB/T29490 intellectual property rights, GB/T23001 two integration management system certification.

Over the years, the company has developed and produced more than a dozen series of explosive welding products, mainly including a variety of stainless steel, aluminum, copper, nickel, titanium and their alloys for the laminated large-area composite plate, aluminum - steel, copper, aluminum - titanium - steel, aluminum - titanium - copper and other composite transition joints, of which the annual output of metal composite plate 15,000 tons;20000 tons of castings.The products are mainly used in petroleum, chemical industry, metallurgy, machinery, electric power, electronics, automobile, energy and other national economic industries.

The market prospect is broad, in addition to the domestic industry sales, products are exported to the United States, Canada, Australia, India, Iceland, Azerbaijan, Malaysia, and other more than a dozen countries and regions, product quality and service have been widely praised by users.