High Intensity Screens For Pulverizer With High Wear Resistance

WHAT'S THE SIEVES OF PULVERIZER?

It's the screens or mesh used in the pulverizer to separate particles based on size. Pulverizers are machines used to crush or grind materials into finer particles. the sieves play a crucial role in determining the final particle size of the material being processed. The sieves are essential components that help achieve the desired particle size by filtering out unwanted larger particles.

SIEVES CHARACTERISTICS

Function: Sieves allow only particles of a certain size to pass through while retaining larger particles for further grinding.

Material: Depending on the application and the pulverized materials, they can be made from various materials, including stainless steel or other durable materials. Shanbao Machinery according to the feed raw material characteristics and chose Q195 cold rolling steel as the raw material for sieves to better suit all kinds of pulverizers.

Mesh Size: The Mesh zie of the sieve is an important specification, as it determines the size of the particles that can pass through. Smaller mesh sizes result in finer particles.

Maintenance: Regular cleaning and maintenance of sieves are necessary to ensure efficient operation and prevent contamination of the processed material.

Type of Sieves: Different pulverizers may use different types of sieves, such as circular or rectangular, and they can vary in thickness and hole size based on application.

HOW DOER SIEVE MESH SIZE AFFECT PULVERIZER EFFICIENCY?

1. Particle Size Distribution

Finer Mesh Size: A smaller mesh size allows finer particles to pass through, which can improve the quality of the final product.

Larger Mesh Size: A larger mesh size may result in coarser particles, which may not meet specific application requirements.

2. Throughput Rate

Optimal Sieve Size: The right mesh size can optimize the throughput rate, allowing more material to be processed in less time.

Too Fine or Too Coarse: If the mesh is too fine, it may clog and slow down the process; if too coarse, it may allow too many large particles to pass through, requiring reprocessing.

3. Energy Consumption

Efficiency: Proper mesh size can enhance energy efficiency by minimizing the amount of energy required to grind materials.

Excess Energy: If the mesh size is inappropriate, the pulverizer may consume more energy, leading to higher operational costs.

4. Wear and Tear

Material Interaction: Finer meshes may lead to more wear on the pulverizer due to increased friction between particles, while larger mesher may reduce wear but compromise particle size control.

Maintenance Frequency: The choice of mesh size can affect how often maintenance is required, as finer meshes may clog and require more frequent cleaning.

Selecting the appropriate sieve mesh size is critical for maximizing a pulverizer's efficiency. It influences particle size, throughput, energy consumption, wear, and overall product quality. Regular monitoring and adjustment of mesh size based on material characteristics and processing goals can enhance pulverizer performance.

SHANBAO MACHINERY'S SIEVES PARAMETER

Producing Process:

1. CNC punch stamping, uniform and beautiful holes, large hole area, hole distance error is less than 0.15, aperture error is less than 0.15mm.

2. Special heat treatment with nitriding or nitrocarburizing, improves the surface hardening and wear resistance.

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.