OEM manufacturers customize high precision aluminum die casting
service parts
Why choose precision aluminum die casting?
One of the most significant benefits of aluminum die casting is
that it can create lighter parts - with more surface treatment
options than other
die casting alloys. Aluminum also withstands the highest operating
temperatures of any die-cast alloy. Moreover, cast aluminum is
widely used and corrosion-resistant; It maintains high dimensional
stability with thin walls and can be used in almost any industry.
OEM high precision custom aluminum alloy die casting advantages:
- Good quality, strength and durability have obvious advantages.
- Widely used in various industries.
- Reasonable price, exquisite workmanship.
- Environmentally friendly, safe and easy to use.
The difference in JYH die casting
Professional die casting service
At the forefront of die casting, JYH offers superior quality,
precision engineered die casting products. By employing
cutting-edge technology and sound processes, JYH ensures
first-class results in every die casting project.
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Decades of experience in die casting
With more than a decade of experience in the die casting industry,
JYH offers unmatched reliability and skill in OEM services,
guaranteeing exceptional quality and detailed precision for every
die casting product.
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Global manufacturing strength
With JYH's extensive and interconnected global manufacturing
network, supply chain challenges can be met effortlessly,
especially in the field of die casting.
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Die casting expertise JYH is committed to delivering superior die castings that meet the
unique requirements of Original Equipment Manufacturer (OEM)
customers. Our focus on die casting quality and precision sets us
apart.
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Why choose JYH for die casting?
- Complex Geometries & Tight Tolerances: We excel in intricate shapes, undercuts, and high-precision
features across a wide range of applications.
- High-Volume Efficiency: Rapid cycle times, long-lasting dies, and streamlined production
make die casting ideal for aerospace, automotive, electronics, and
consumer products.
- Performance-Driven Solutions: Our die-cast components are engineered for strength, durability,
heat resistance, and performance in critical sectors like defense,
robotics, and energy.
- Cost-Effective Manufacturing Reduced labor input over machining, repeatable quality, and
efficient processes lower your cost per part.
There are a number of geometric features to be considered when
creating a parametric model of a die casting:
Draft is the amount of slope or taper given to cores or other parts
of the die cavity to allow for easy ejection of the casting from
the die. All die cast surfaces that are parallel to the opening
direction of the die require draft for the proper ejection of the
casting from the die.Die castings that feature proper draft are
easier to remove from the die and result in high-quality surfaces
and more precise finished product.
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Fillet is the curved juncture of two surfaces that would have
otherwise met at a sharp corner or edge. Simply, fillets can be
added to a die casting to remove undesirable edges and corners.
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Parting represents the point at which two different sides of a
mould come together. The location of the parting line defines which
side of the die is the cover and which is the ejector.
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Bosses are added to die castings to serve as stand-offs and
mounting points for parts that will need to be mounted. For maximum
integrity and strength of the die casting, bosses must have
universal wall thickness.
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Ribs are added to a die casting to provide added support for
designs that require maximum strength without increased wall
thickness.
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Holes and windows require special consideration when die casting
because the perimeters of these features will grip to the die steel
during solidification. To counteract this effect, generous draft
should be added to hole and window features.
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Advantages of Our OEM Die Casting Parts
High efficiency for high volume production runs of complex
components
Dimensional consistency, superb surface finishes
Based on your desired specification and configuration adds
improvement
Strict quality management and test for our OEM die cast components
Standard or tight tolerance are both available
Skilled engineers and technicians deliver cost-effective solutions
Constant effort to improve the development and performance of
casting parts
Extensive experiences in the manufacturing of precision die
castings especially lock parts
Fast turnaround, on-time delivery and affordable prices
What are the benefits of aluminum die casting?
| Precision | Aluminum die casting allows for a high degree of accuracy and
precision, making it ideal for producing die-cast parts and
components with complex shapes and designs.
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| Speed | Die casting is a fast and efficient manufacturing process that can
produce large quantities of aluminum parts in a short amount of
time.
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| Cost-Effectiveness | A cost-effective manufacturing method that can save you money on
production costs for any die-casting project.
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| Robust Mechanical Properties | Aluminum die castings are strong and durable, making them ideal for
use in a variety of applications.
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Hot-chamber die casting
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Hot-chamber die casting utilizes a molten metal reservoir to fill
intricate molds quickly, making it ideal for low-melting point
alloys like zinc and tin.
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Cold Chamber Die Casting
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Cold chamber die casting is excellent for handling high melting
point materials like aluminum, preventing damage to the pumping
system caused by extreme temperatures. In this method, molten
material is poured into a cold chamber before being injected into
the die, utilizing a hydraulic system similar to hot chamber
casting.
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Surface Finish
Surface finishing is crucial in die casting to enhance product
aesthetics and functionality, ensuring parts meet precise
specifications and
provide optimal performance.
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Powder Coating
| Ceramic Coating
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Anodizing
| Plating
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Die Casting Process
Whether it's hot or cold chamber die casting, the standard
procedure involves injecting molten metal into a die mold using
high pressure.
Here are the detailed steps in the die casting process:
| l Clamping At the outset, clean the die to eliminate impurities and apply
lubrication for smoother injection and product removal. Once
cleaned and lubricated, firmly close the die with high pressure. |
l Injection Melt the chosen metal and pour it into the shot chamber. The method
differs based on the process being used. |
l Cooling While the die is closed, allow the metal to cool and solidify. The
resulting solid material will take on the shape of the mold design. |
l Ejection After unclamping the die mold, an ejection mechanism will push the
solid casting out of the mold. Make sure the product has fully
solidified before ejecting. |
l Trimming This marks the final step, involving the removal of excess metal
from the sprue and runner on the finished product. Trimming can be
done using a trim die, saw |
JYH has rich experience in die casting services. Die casting is a
method of forming solid metal parts and is suitable for a wide
variety of industries. Die castings are valued for their precise
detail, durability and consistent grade.
With more than a decade of experience, JYH has produced thousands
of custom die castings for customers worldwide. Available in all
types and designs, our die castings are manufactured for longevity
and aesthetic value. It can resist extreme conditions and long-term
wear and tear.
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Custom High Tolerance Die Casting Service For The Metal To Shape
Intricate Conponents. We are your best partner!
