Ultra-High Wear Resistance Silicon Nitride Ceramics For Precision Instruments

Ultra-High Wear Resistance Silicon Nitride Ceramics For Precision Instruments

Introduction
Silicon nitride ceramic guideway spacers are precision ceramic functional components made from high-purity silicon nitride (Si₃N₄) material through advanced sintering processes. This product combines the excellent mechanical properties of silicon nitride ceramic with unique self-lubricating characteristics, featuring extremely high hardness, outstanding wear resistance, and exceptional corrosion resistance. Specifically designed for high-precision guideway systems, it effectively reduces friction coefficient, minimizes wear, improves equipment positioning accuracy, and extends service life, making it an ideal choice for high-end equipment manufacturing.

Applications
Widely used in various high-precision, high-demand guideway systems:

• CNC Machine Tools: Precision guideway sliders, feed system spacers

• Automation Equipment: Industrial robot guideways, linear module spacers

• Precision Instruments: Measuring equipment guideways, optical instrument positioning spacers

• Semiconductor Equipment: Wafer transfer system guideway spacers

• Medical Equipment: Medical imaging equipment precision moving parts

Advantages

1. Ultra-High Wear Resistance: Vickers hardness ≥1650HV, wear resistance is more than 10 times that of bearing steel

2. Self-Lubricating Properties: Friction coefficient as low as 0.1-0.2, reducing lubrication requirements

3. High Precision Maintenance: Low thermal expansion coefficient, excellent dimensional stability

4. Strong Corrosion Resistance: Resistant to various chemical media corrosion

5. Lightweight Design: Density only 3.2g/cm³, reducing movement inertia

Specifications Table

Manufacturing Process
Raw material preparation → Ball milling and mixing → Spray granulation → Dry pressing → Cold isostatic pressing → Gas pressure sintering → Precision grinding → Laser processing → Non-destructive testing → Cleaning and packaging

Usage Instructions

1. Clean guideways and mounting surfaces before installation to ensure no impurities

2. Use special tools for installation, avoid impact loads

3. Recommended to install and use in clean environments

4. Regularly check wear condition, recommended inspection every 12 months

5. Use special tools during disassembly to avoid damaging ceramic surfaces

After-Sales Service
36-month quality assurance period, lifetime technical support. On-site installation guidance available, regular maintenance reminders provided. Customer usage files established, preventive maintenance solutions offered. 24-hour technical response in emergencies.

FAQ
Q1: What are the advantages compared to traditional metal spacers?
A1: Longer service life, better dimensional stability, lower friction coefficient, and no need for lubrication maintenance.

Q2: Do you support custom sizes and shapes?
A2: Support complete customized production, can provide various sizes and shape solutions according to equipment requirements.

Q3: How to detect spacer wear condition?
A3: Recommended to use precision measuring instruments to regularly check thickness changes. Consider replacement when wear exceeds 0.1mm.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.