Zirconia Ceramic Industrial Components: The Reliable Choice For Mechanical Devices

Zirconia Ceramic Industrial Components: The Reliable Choice for Mechanical Devices

Product Overview
Zirconia ceramic industrial components are precision-engineered from high-performance yttria-stabilized zirconia (3Y-TZP), specifically designed for insulation, high-temperature resistance, and fluid handling in mechanical systems. Manufactured using advanced powder metallurgy and precision machining technologies, these components deliver exceptional performance, making them indispensable in modern industrial equipment.

Applications

• Insulation: High-voltage insulation sleeves, motor insulation parts, electrical connectors

• Bearing Systems: High-temperature bearing assemblies, corrosion-resistant bearings, high-speed rotating components

• Fluid Handling: Pipeline connectors, pump and valve parts, fluid transport support components

• High-Temperature Environments: Heat treatment equipment parts, furnace accessories, heat exchanger components

• Special Conditions: Corrosive environment parts, non-magnetic applications, vacuum system components

Key Advantages

• Excellent Electrical Insulation: Volume resistivity >10¹⁴ Ω·cm, dielectric strength ≥15 kV/mm

• Outstanding Heat Resistance: Maximum operating temperature of 1500°C with excellent thermal stability

• Superior Wear Resistance: Vickers hardness ≥1250 HV, significantly longer service life than metal parts

• Chemical Corrosion Resistance: Resists acid and alkali erosion, ideal for harsh environments

• High Mechanical Strength: Flexural strength ≥900 MPa, compressive strength ≥2000 MPa

• Dimensional Stability: Low thermal expansion coefficient ensures high precision

Specifications

Manufacturing Process
Raw Material Selection → Formula Preparation → Spray Granulation → Isostatic Pressing → Pre-Sintering → CNC Machining → High-Temperature Sintering → Precision Grinding → Quality Inspection → Cleaning and Packaging → Final Inspection

Usage Guidelines

1. Clean contact surfaces thoroughly before installation to remove oil and impurities.

2. Use specialized tools for installation to avoid impacts or collisions.

3. For high-temperature applications, control the heating rate to ≤10°C per minute.

4. Regularly monitor usage conditions and record operational parameters.

5. Store in a dry environment to prevent mechanical damage.

After-Sales Support

• 24-month quality warranty

• Professional technical support team

• 48-hour rapid response

• Free technical consultation

• Lifetime maintenance guidance

Frequently Asked Questions (FAQ)
Q: What is the typical service life of zirconia ceramic components?
A: Under normal operating conditions, they last 5–10 times longer than metal components.

Q: Do you offer customizations for non-standard parts?
A: Yes, we provide custom solutions for specialized specifications and shapes based on customer requirements.

Q: What is the maximum pressure these components can withstand?
A: Depending on the design, they can handle working pressures up to 50 MPa.

Q: How can I test the insulation performance?
A: Use an insulation resistance tester for on-site verification, ensuring values exceed >10¹⁴ Ω.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.