Alumina Ceramic Components: Economical And Reliable Industrial Fixing, Insulation, And Connection Solutions

Alumina Ceramic Components: Economical And Reliable Industrial Fixing, Insulation, And Connection Solutions

Introduction
Alumina Ceramic Components, including fixing brackets, insulating plates, and structural connectors, are key functional parts manufactured from high-purity alumina (Al₂O₃) material. As the most widely used advanced industrial ceramic material, they excel in industrial applications requiring excellent electrical insulation, good mechanical strength, and high-temperature resistance. These components, with their excellent cost-performance ratio and stable performance, serve as an ideal choice for power electronics, semiconductors, medical devices, and automation equipment.

Core Advantages

• Excellent Electrical Insulation: Extremely high volume resistivity and dielectric strength, maintaining outstanding insulation characteristics even in high-temperature environments

• Outstanding Mechanical Strength: High hardness and compressive strength, capable of withstanding significant mechanical loads and wear

• Good High-Temperature Resistance: Can operate stably for extended periods in high-temperature environments up to 1600°C

• Excellent Chemical Stability: Resistant to acid and alkali corrosion, with superior oxidation resistance

• High Cost-Effectiveness: Lower manufacturing costs compared to other advanced ceramics

Primary Applications

• Electronics and Power Industry: Circuit board supports, insulators, switch components

• Semiconductor Manufacturing: Process fixtures, carrier plates, insulating spacers

• Medical Devices: Equipment insulation components, instrument brackets

• Industrial Automation: Robotic arm accessories, sensor protection covers

• High-Temperature Equipment: Furnace accessories, thermal instrument protection sleeves

Specification Table

Manufacturing Process

1. Raw Material Preparation: Selection of high-purity alumina powder

2. Forming Process: Dry pressing, isostatic pressing, or injection molding

3. High-Temperature Sintering: Sintering and densification at 1600-1800°C

4. Precision Machining: Grinding and polishing using diamond tools

5. Quality Inspection: Strict dimensional and performance testing

6. Surface Treatment: Polishing or metallization as required

Usage Instructions

• Avoid impact with sharp objects during installation

• Consider differential thermal expansion when mating with metal components

• Keep surfaces clean and avoid oil contamination

• Regular inspection when used in corrosive environments

• Avoid rapid temperature changes

After-Sales Service

• 12-month quality warranty

• Technical support and consultation

• Free replacement for non-human damage

• Rapid response to customer needs

• Customized solutions

FAQ

1. Q: What is the difference between alumina ceramic and silicon nitride ceramic?
   A: Alumina ceramic offers better insulation and lower cost; silicon nitride ceramic provides higher strength and better toughness.

2. Q: What is the maximum service temperature?
   A: Long-term use up to 1600°C, short-term use up to 1800°C.

3. Q: Can it be machined?
   A: Yes, but requires diamond tools for machining.

4. Q: What surface roughness can be achieved?
   A: Can achieve Ra 0.2μm after polishing treatment.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.