Professional Silicon Nitride Ceramic Tapered Structural Component

Professional Silicon Nitride Ceramic Tapered Structural Component

Product Overview

This product is a tapered structural component manufactured using high-performance reaction-bonded silicon nitride ceramic, featuring a gray-black appearance with a precision-polished mirror-grade surface finish. The innovative design integrates a pointed conical top with a hexagonal base, incorporating precisely engineered micro-orifices for dual functionality in fluid guidance and mechanical fixation. Silicon nitride material, renowned for its exceptional mechanical properties and corrosion resistance, is the ideal choice for demanding operating conditions.

Core Features & Advantages

• Superior Wear Resistance: Hardness up to Hv1500-1700, with wear resistance 5 times greater than cemented carbide

• Excellent Thermal Stability: Capable of continuous operation at 1400°C, withstanding thermal shock differentials up to 900°C

• Optimized Fluid Dynamics: Tapered structure ensures smooth material flow with minimal pressure loss

• Anti-Jam Design: Hexagonal base facilitates tool clamping for easier installation and maintenance

• Extended Service Life: 8-10 times longer lifespan compared to conventional materials under identical conditions

Typical Applications

• Surface Treatment: Sandblasting nozzle tips, shot peening flow guides

• Resource Exploration: Geological drilling guide heads, oil and gas metering components

• Precision Manufacturing: Wire EDM guide wheels, automated equipment positioning taper sleeves

• Special Processes: Powder metallurgy feed nozzles, chemical atomization nozzles

Technical Specifications

Manufacturing Process

High-purity silicon powder pretreatment → Isostatic pressing → Nitridation reaction bonding → 3-axis CNC machining → Laser micro-drilling → Ultrasonic cleaning → Non-destructive testing → Surface fine polishing → Vacuum packaging

Usage Guidelines

1. Ensure complete contact between hexagonal base and fixture during installation, recommended torque ≤30N·m

2. Flush internal channels with pure gas before operation to remove contaminants

3. Avoid rapid temperature fluctuations (>300°C/minute)

4. Regular inspection of micro-orifice wear, recommended every 500 operating hours

Service & Support

• 24-month extended warranty period

• Dedicated customer equipment档案 established

• 7×24 hours technical support response

• Regular maintenance reminders and equipment inspection services

• 48-hour emergency replacement parts provision

FAQ

Q: What is the service life in highly corrosive environments?
A: Expected service life exceeds 3000 hours in corrosive media with pH 2-10

Q: Do you support custom micro-orifice sizes?
A: Customization available for orifice diameters 0.1-2.0mm, depths up to 50mm

Q: What is the maximum working pressure?
A: Burst pressure ≥180MPa at room temperature, recommended working pressure ≤60MPa

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.