High-Performance Silicon Carbide Ceramics Exceptional Mechanical Strength And Thermal Stability

Silicon Nitride Ceramic Composite Base: High-Strength, High-Temperature Integrated Support Solution

Product Introduction
This product is manufactured using high-performance silicon nitride ceramic material, featuring an innovative integrated structure combining a rectangular base and cylindrical boss. The base corners are equipped with precisely symmetrical mounting holes, while the boss center features a high-precision through-hole, fully demonstrating the exceptional mechanical properties and thermal stability of silicon nitride material. Through advanced ceramic forming and sintering processes, complex geometric shapes are precisely manufactured, providing reliable support and connection solutions for high-end industrial equipment.

Core Advantages
• Exceptional Mechanical Strength: Flexural strength ≥800 MPa, compressive strength ≥2500 MPa
• Excellent Heat Resistance: Maximum service temperature up to 1200°C, thermal expansion coefficient only 3.2×10⁻⁶/°C
• Outstanding Wear Resistance: Hardness up to HRA 91-93, wear rate below 5×10⁻⁷ mm³/N·m
• Lightweight Design: Density 3.2 g/cm³, over 60% lighter than steel
• Stable Chemical Performance: Resistant to acid and alkali corrosion, with excellent oxidation resistance

Specifications Table

Manufacturing Process
Silicon nitride powder processing → Binder addition → Injection molding → Debinding treatment → Gas pressure sintering → CNC precision machining → Hole processing → Surface grinding → Non-destructive testing → Dimensional inspection

Usage Instructions

1. Use specialized fixtures during installation to ensure even force distribution on all four corner mounting holes

2. Recommend using high-temperature bolts with preload force not exceeding design standards

3. Avoid rapid temperature changes within the operating temperature range

4. Regularly inspect connection points to ensure structural integrity

5. Use neutral cleaners during maintenance to avoid chemical corrosion

After-Sales Service
24-month quality assurance with professional technical team support for installation guidance. Customer service files are established for regular usage status tracking. Emergency issues receive responses within 12 hours and solutions within 48 hours.

FAQ
Q: What are the advantages of the integrated structural design?
A: Eliminates assembly errors, enhances overall structural strength, and ensures long-term usage stability.

Q: What are the characteristics compared to alumina ceramics?
A: Higher strength, better heat resistance, lower thermal expansion coefficient, and more stable dimensions.

Q: Are non-standard custom dimensions supported?
A: Yes, custom dimensions and structures are supported according to customer requirements, providing personalized solutions.

Core Selling Points
• Integrated Molding Technology: Complex structures formed in one piece, eliminating connection gaps and improving reliability
• Dual Composite Structure: Base provides stable support, boss enables precise positioning
• Precision Hole Design: Symmetrical mounting holes at four corners ensure even force distribution, center through-hole accuracy reaches H6 grade
• Full-Scenario Applicability: Maintains excellent performance from room temperature to 1200°C high-temperature environments

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.