Step Tungsten Carbide End Mill 4 Flutes Forming CNC Milling Cutter For Aerospace

Step Tungsten Carbide End Mill 4 Flutes Forming CNC Milling Cutter For Aerospace

Introduction:

Our precision Step Tungsten Carbide End Mill with 4 flutes is specifically engineered for aerospace component manufacturing. This high-performance forming cutter features an advanced step design that enables simultaneous roughing and finishing operations in titanium alloys (Ti-6Al-4V), Inconel, and aerospace-grade aluminum. Manufactured from ultra-fine grain tungsten carbide with micro-grain structure, this tool delivers exceptional accuracy (±0.005mm) and surface finishes (Ra 0.2-0.4μm) critical for flight components.

Features:

• Special step geometry for efficient material removal and fine finishing

• 4-flute design optimized for vibration-free machining

• Aerospace-grade micro-grain carbide substrate (8% cobalt)

• TiAlN/AlCrN coating options for heat resistance (up to 900°C)

• Precision ground cutting edges with <0.003mm runout

• Available in diameters from 3mm to 16mm

• Custom lengths and neck designs available

Advantages:

✓ 30% faster metal removal than standard end mills
✓ Extended tool life - 4X longer than conventional carbide tools
✓ Reduced machining time by combining operations
✓ Excellent chip evacuation in deep pocket milling
✓ Maintains dimensional accuracy in thin-wall structures

Applications:

• Turbine blade root forms and fir-tree slots

• Structural component pockets and contours

• Wing spar machining

• Landing gear components

• Engine mount interfaces

• Avionics housing features

Detailed Pictures:

Our workshop:

New Customer Special Offers:

To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:

1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.

2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!

Our advantages:

1.Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.

2.Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.

3.Fast feedback: we offer 24 hours online service

4.Strict quality control system:
We strictly adhere to a three-stage inspection process for each tool:
Raw material inspection
Semi-finished product inspection after production
Final inspection after coating (pre-shipment check)

Related products:

  CHANGZHOU AMG PRECISION TOOL MANUFACTURING CO., LTD. is a leading manufacturer and solution provider specializing in high-performance carbide cutting tools for precision CNC machining applications. With a strong commitment to innovation and quality, we design and produce an extensive range of standard and custom cutting tools, including carbide drill bits, end mills, reamers, and complex non-standard forming tools tailored to meet the most demanding machining challenges.