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​​Customized Irregular-shape Quartz Optical Windows JGS1 / JGS2 / BF33 Grade

Categories Fused Quartz Plate
Brand Name: ZMSH
Model Number: Irregular-Shaped Quartz Glass Windows
Certification: rohs
Place of Origin: CHINA
Price: by case
Payment Terms: T/T
Delivery Time: 2-4weeks
Shape customization: Ellipse, rectangle, hexagon, star, free-form curves
Minimum size: 0.1×0.1 mm
Thickness tolerance: ±0.02 mm
Thermal expansion coefficient: 5.5×10⁻⁷/°C
Surface roughness: Ra ≤0.5 nm
Applications: ​​Medical Devices​​,Renewable Energy​​
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​​Customized Irregular-shape Quartz Optical Windows JGS1 / JGS2 / BF33 Grade


Abstract of Irregular-Shaped Quartz Glass Windows


​​Customized Irregular-shape Quartz Optical Windows JGS1/JGS2/BF33 Grade

Customized irregular quartz optical windows are engineered from high-purity silicon dioxide (SiO₂), designed to address complex optical system requirements by breaking traditional geometric constraints (e.g., circular/square formats). These windows support non-standard shapes such as ellipses, polygons, and free-form curves. Core advantages include high-temperature resistance (1,100°C continuous use), low thermal expansion coefficient (5.5×10⁻⁷/°C), broad-spectrum transparency (185–3,500 nm), and chemical inertness, making them ideal for extreme environments in precision optical devices. ZMSH specializes in full-cycle customized production, offering end-to-end services from design to delivery, serving high-end sectors such as semiconductors, laser technology, and aerospace.



Specification for Irregular-Shaped Quartz Glass Windows


​​Parameter​​​​Specifications​​
​​Material Grades​​JGS1 (UV-optimized), JGS2 (broadband), JGS3 (IR-enhanced), BF33 (low expansion)
​​Minimum Size​​0.1×0.1 mm
​​Thickness Tolerance​​±0.02 mm
​​Transmittance Range​​UV: 185–2,500 nm (≥90% for JGS1)
IR: 2,600–3,500 nm (≥85% for JGS3)
​​Thermal Expansion​​5.5×10⁻⁷/°C (20–300°C)
​​Surface Roughness​​Ra ≤0.5 nm
​​Coating Options​​AR (190–2,200 nm), BBAR, hydrophobic, laser-resistant (e.g., 1064 nm, 532 nm)


Key Features of Irregular-Shaped Quartz Glass Windows


1. Geometric Customization​​


Supports non-standard geometries (ellipses, rectangles, hexagons, stars) with minimum processing size of 0.1 mm and ±0.02 mm tolerance.

Enables specialized optical designs, including asymmetric systems and microfluidic chip windows.


​​2. High-Temperature Performance​​


Softening point: 1,730°C; long-term operational stability up to 1,100°C; short-term tolerance up to 1,450°C with rapid thermal cycling.


​​3. Chemical Stability​​


Resists strong acids (excluding HF), exhibiting 30× greater acid resistance than ceramics and 150× higher than stainless steel.


​​4. Optical Properties​​


​​Transmittance​​: ≥93% in visible range, ≥90% in UV (185 nm), and ≥85% in IR (3,500 nm).

​​Spectral Coverage​​: Three material grades (JGS1/JGS2/JGS3) for UV to IR applications.


​​5. Mechanical Properties​​


Mohs hardness: 5.5–6.5; compressive strength: 1,100 MPa; flexural strength: 67 MPa.


​​6. Surface Treatments​​


Custom coatings: anti-reflective (AR), reflective, hydrophobic, and laser-damage-resistant films.



Primary applications of Irregular-Shaped Quartz Glass Windows


​​1. Semiconductor Manufacturing​​: Asymmetric observation windows in wafer etching equipment for high-temperature CVD processes.


​​2. Laser Systems​​: Custom beam-shaping components (e.g., annular/sector-shaped outputs) for high-power lasers.


​​3. Aerospace​​: Multi-faceted infrared sensor windows for vacuum and thermal cycling environments.


​​4. Medical Devices​​: Miniature irregular windows in endoscopes for curved pipeline imaging.


​​5. Renewable Energy​​: Optimized light-harvesting substrates for solar cells.



ZMSH's Services


ZMSH provide end-to-end solutions for irregular quartz optical windows, including: ​​Design Customization​​: Clients specify shapes (ellipses, polygons, gradient thickness), dimensions (minimum 0.1×0.1 mm), and functional requirements (e.g., laser damage resistance, radiation coatings). ​​Precision Machining​​: Utilizing advanced CNC and laser-cutting technologies to ensure micron-level accuracy and dimensional stability for complex geometries. ​​Performance Testing​​: Deliver comprehensive optical reports (transmittance, thermal expansion) and application-specific recommendations (e.g., vacuum-compatible sealing designs). ​​


Related product recommendations: Quartz rods




Q&A​


​​1. Q: What is window quartz?​​

A: Window quartz refers to precision-engineered optical components made from high-purity silica (SiO₂), designed for applications requiring extreme thermal stability, chemical inertness, and broad-spectrum transparency (185–3500 nm) .


2. Q: ​​What are two physical properties of quartz glass that make it useful for windows?​​

​​ A: High thermal resistance​​: Withstands continuous use up to 1,100°C and withstands thermal shock from rapid temperature changes (e.g., quenching from 1,100°C to room temperature).

​​ Low thermal expansion​​: Coefficient of 5.5×10⁻⁷/°C minimizes dimensional distortion under thermal cycling, critical for precision optics.



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