Professional Tubular Stranding Machine for Cable Manufacturing JGG-500/1+12

Professional Tubular Stranding Machine for Cable Manufacturing JGG-500/1+12

​Tubular Strander Parameters & Introduction​

​1. Introduction to Tubular Strander​

A tubular strander is a specialized machine used in the wire and cable manufacturing industry to twist multiple wires or conductors into a compact, helical structure. Unlike planetary stranders, which use a rotational and orbital motion, tubular stranders employ a ​linear or rotational movement around a central axis, resulting in a ​tubular or layered stranding pattern. This method is ideal for producing cables with ​high flexibility, durability, and uniformity, making it suitable for a wide range of applications.

Tubular stranders are commonly used in the production of:

• ​Power cables​ (medium and high voltage)
• ​Control and instrumentation cables​
• ​Communication cables​ (coaxial, twisted pair)
• ​Specialty cables​ (submarine, mining, aerospace)

​2. Key Parameters of a Tubular Strander​

The performance and capabilities of a tubular strander are determined by several critical parameters. These parameters influence the machine's efficiency, flexibility, and suitability for specific applications. Below are the key parameters:

​3. Types of Tubular Stranders​

Based on application and automation level, tubular stranders can be categorized into:

1. ​Manual Tubular Strander​

   • Basic model with manual adjustments.
   • Suitable for small-scale production or prototyping.

2. ​Semi-Automatic Tubular Strander​

   • Features programmable lay length and speed but requires operator supervision.
   • Ideal for medium-scale production.

3. ​Fully Automatic Tubular Strander​

   • CNC-controlled with real-time monitoring and advanced tension control.
   • Best for high-volume production with consistent quality.

4. ​High-Speed Tubular Strander​

   • Optimized for rapid production with advanced cooling and tension systems.
   • Suitable for large-scale industrial applications.

5. ​Compact Tubular Strander​

   • Space-saving design for small workshops or limited production spaces.

​4. Advantages of Tubular Stranders​

✅ ​Uniform Stranding: Ensures consistent wire distribution and lay length, improving cable performance.
✅ ​High Efficiency: Faster production rates compared to manual methods.
✅ ​Versatility: Can handle various wire sizes and configurations.
✅ ​Improved Cable Flexibility: Produces cables with high flexibility, ideal for dynamic applications.
✅ ​Durability: Enhanced mechanical strength due to precise stranding.
✅ ​Automation Options: Reduces labor costs and human error in fully automatic models.

​5. Applications of Tubular Stranders​

• ​Power Transmission: Medium and high-voltage power cables.
• ​Control & Instrumentation: Precision cables for industrial automation.
• ​Communication: Coaxial and twisted-pair cables for data transmission.
• ​Specialty Cables: Submarine, mining, and aerospace cables requiring high durability and flexibility.
• ​Automotive Wiring: Harnesses and battery cables for vehicles.

​6. Future Trends in Tubular Stranders​

Beyde Trading Co.,Ltd.(Know as Beyde) is the representative office for cable stranding machine factory(Built in 1995)in Hebei, China. BEYDE was set up to meet international business for those factories. One hour and a half hours from Tianjin Port, China, BEYDE keeps superior quality and competitive offers for global valued customers.

BEYDE Trading Co.,Ltd. is a manufacturer engaged in producing cable machines many years. The main products in our company including wire drawing equipments, cable stranding machine, strandingmachinery, plastics extruder and cable Reel drum. We always insists on using the best material to make the machine, so our machines are durable than general machine. We have a lot of customers who use our machine over than 20 years and still using now. Besides, We are makers by ourselves, not machine traders. Therefore, We sell to customers at a low price. We can design any types machine according to the demand of customers. We offer professional technique and services to our customers. Service overseas is provided by our company. We look forward to become your most valuable partner in the future. Let us create a wonderful future!

In 2019, due to the continuous increase of orders, the original production workshop could no longer meet the production requirements. Therefore, the management

of the company decided to repurchase a new piece of land of 10,000 square meters, and built the second processing plant in half a year. branch, and recruited 50

skilled workers, led by professional team personnel, and achieved good benefits, greatly relieving the pressure of production.

Beyde company is used for international advanced cable and wire processing equipment. In China, we are the only real manufacturers with independent processing and design capabilities.

The company produces 200-300 cable machines per year, especially pipe stranding machines, accounting for 60% of the Chinese market.