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Metal Etching 500cpr 1000cpr Rotary 0.05mm to 0.4mm Optical Encoder Discs

Categories Optical Encoder Disc
Brand Name: XHS/ Customized
Model Number: Custom
Certification: ISO 9001, ISO 14001
Place of Origin: China
MOQ: 10
Price: 50-100USD
Payment Terms: T/T
Supply Ability: 10000-100000PCS / week
Delivery Time: 3-15 days
Packaging Details: PE bags and Cartons / Customized
Materials: Stainless steel or customized
Thickness: 0.02mm - 1.5mm
Tolerance: +/- 0.005mm
Production Process: Photo Chemical Etching, Plating, Stamping, Laser cutting
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Metal Etching 500cpr 1000cpr Rotary 0.05mm to 0.4mm Optical Encoder Discs

Metal Etching 500cpr 1000cpr Rotary 0.05mm to 0.4mm Optical Encoder Discs


An etched encoder disc is a critical component in motion control systems, providing precise position and speed feedback for a wide range of applications.

Xinhaisen manufacturers encoder discs using advanced etching techniques to create highly accurate patterns that enable encoders to measure rotational movement with exceptional precision.Whether in robotics, industrial automation, or medical devices, etched encoder disc play a vital role in ensuring smooth and reliable operation.



Specifications of Metal Etching Optical Encoder Discs


Using photo chemical etching machining technique, Xinhaisen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a wide variety of precise patterns, such as, capacitive encoder disc, optical encoder disc, reflective encoder disc, and magnetic encoder disc etc.


Machining TypeChemical etching / photo etching
Material CapabilitiesMetal (Thickness from 0.05 mm up to 0.4 mm)
Product Dimension600*600 mm
Smallest open holeD= 0.1mm
Centre to Centre for holes1.5*Thickness
Smallest line width0.05mm
Product precision± 0.01mm (common difference). It’s generally 20% of material thickness
Surface treatment for choiceSilver / Gold/ Tin Plated, Matt finish, Paint



Applications of Mtal Etching Optical Encoder Discs

  • Automotive Industry: In modern cars, etched encoder discs are used in various systems.
  • Medical Equipment: In medical devices like MRI machines, robotic surgical systems and laboratory analyzers, etched encoder discs play a vital role.
  • Aerospace and Defense: In aircraft flight control systems, etched encoder discs are used to measure the position and movement of control surfaces such as ailerons, rudders, and elevators.



Benefits of Chemical Etching


1. Cost-effective: no expensive molding tool required.
2. Fast sampling: sample within 2-3 days, not weeks.
3. High precision, micro and complex.
4. No additional cost for complexity.
5. Burrs and stress free, no sharp edge.
6. Mass production within days, not month.
7. Various material options: stainless steel, copper, brass, aluminum, alloys, titanium and so on.
8. No effect on material temper or magnetism.



How to Metal Etching Optical Encoder Discs?




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