Premium Die-Forged High-Pressure Common Rail Parts For Diesel Engines

Premium Die-Forged High-Pressure Common Rail Parts for Diesel Engines

Precision Engineered for Extreme Performance
Our high-pressure common rail parts are manufactured through advanced die-forging technology, ensuring unmatched structural integrity for critical fuel injection systems. Designed to withstand pressures exceeding 2500 bar, these components deliver reliable performance in the most demanding diesel applications.

Technical Specifications

Key Advantages

Superior Durability

• Forged from 42CrMo4/AISI 4140 alloys with quenched-tempered treatment (HRC 28-32)
• Fatigue resistance exceeding 10 million pressure cycles

Optimal Fuel Efficiency

• Precision-machined surfaces (Ra ≤ 0.8μm) ensure perfect sealing
• Reduces fuel waste and helps meet Euro VI/EPA Tier 4 emissions standards

Engineered for Reliability

• Burst pressure rating ≥ 3000 bar
• Operating range: -40°C to +150°C with optional anti-corrosion coatings

Key Applications

1. Commercial Vehicles

• Heavy-duty trucks & buses (Euro VI/EPA 2027 compliant)

• Long-haul transport vehicles requiring >1M km lifespan

2. Off-Highway Equipment

• Construction machinery (excavators, loaders)

• Mining vehicles operating in extreme dust/heat conditions

• Agricultural tractors & harvesters

3. Marine & Stationary Power

• Marine propulsion engines (IMO Tier III compliant)

• Backup power generators for hospitals/data centers

4. Specialized Applications

• Military vehicle fuel systems

• Locomotive diesel engines

FAQ :

1. Why choose die-forged over cast/machined common rail parts?

• Structural Integrity: Die-forging aligns grain flow with part geometry, achieving 30% higher fatigue resistance

• Performance Under Pressure: Withstands 3000+ bar burst pressure (vs. 2200 bar typical for cast parts)

• Longevity: Proven 1.5-2x service life in field tests with European truck fleets

2. What pressure ranges do your components support?

• Standard Series: 2000-2500 bar operating (3000 bar burst)

• High-Performance Series: Up to 3000 bar operating (3500 bar burst) for marine/mining applications

• Custom pressure profiles available with advanced FEM analysis

3. How do your parts help meet emission regulations?

• Precision Matching: ±0.5% fuel flow consistency enables:

  • Euro 6d/China VI compliance

  • EPA Tier 4 Final particulate thresholds

• Biofuel Optimized: Special grades available for B100/FAME compatibility

4. What certifications accompany your products?

• Quality: IATF 16949, ISO 9001:2015

• Material: EN 10204 3.1 mill certificates

• Environmental: REACH/RoHS/IMDS data

5. Can you match OEM specifications exactly?

• Yes, we provide:

  • Reverse engineering for discontinued parts

• Case Example: Successfully replicated MAN D2676 rail with 15% weight reduction

6. What's your lead time for custom orders?

• Standard Parts: 30-40 days

We are a leading manufacturer of high performance forged steel components, specializing in the forging industry for 16 years, with decades of closed die forging and advanced metallurgical expertise, we offer unmatched strength, durability and reliability on every component, you are welcome to work with us!

Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.
We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful quality control system, and professional customer service... We will offer professional services, high-quality products and favorable prices. We sincerely welcome domestic and foreign customers to cooperate with us!