The graphite impregnated oil-less copper flange bush is a specialized component designed for applications requiring high wear resistance and durability without the need for continuous lubrication. The copper flange bush is impregnated with graphite, which acts as a natural lubricant, enabling smooth operation without the addition of external oil or grease. This feature significantly reduces maintenance requirements and extends the lifespan of the bush. The copper material offers excellent conductivity and thermal stability, making it suitable for a wide range of industrial applications.

Graphite Impregnation Oil-Less Copper Bush, Shop the official site: bronzegleitlager.com, Self Lubricated Bearing, Engineering facility under development

Self Lubricated Bearing

Bronze Bearings from Stock - Cast Bronze Bearings Supplier

The cheap price for Graphite Impregnation Oil-Less Copper Bush available from china.

Lubrication Groove Bushing.

1. 30*38*25/45*5mm Graphite Impregnation Oil-Less Copper Bush

2. 30*38*30*45*5mm Graphite Impregnation Oil-Less Copper Bush

Copper Bushing, Copper Bushes, Flange Bushing, Lubrication Groove, Oilless Bushing, Upper roller bushings, Get the Latest Price from the seller

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Check out our Flange Metric Size Graphite Plugged Sleeve, Order Online Today.

GRAPHITE IMPREGNATION OIL-LESS BUSH

Cost Competitive, Copper Based Alloy as Base Material

Description

Item Name: Shouldered Flange Self Lubricant Guide Bushings with Graphite for Plastic Injection Mold Components

Material: Bronze, Graphite

Type: Shouldered Flange size bushing

Pattern: With Collar

Lubricator: Graphite

Color: Original

Size: Custom Made

Roughness: As Requested

Tolerance: as clients' requests or drawings

Standard: JIS, DIN, AISI (Custom Made)
Application: MoldsDescription:

1. Made from high quality and long-lasting bronze and graphite materials.
2. Custom made shouldered bronze guide bushings with a great finish and excellent performance.
3. Glossy surface and close tolerance self lubricant guide bushings with a collar for plastic injection molds.
4. Consistent quality control and fast delivery.

Process (Self Lubricant Guide Bushings):

Sawing material- Lathing (CNC Lathe or Common Lathe)- Grinding (Rough internal grinding)-Honing (Precision Honing)-Grinding (Rough or accurate grinding)- Grinding (Precision Centerless Grinding)

L										Graphite Impregnation Oil-Less Copper Flange Bush					Graphite Impregnation Oil-Less Copper Flange Bush					Housing Dia. (Recommended Dimension)
																				Graphite Impregnation Oil-Less Copper Flange Bush		Graphite Impregnation Oil-Less Copper Flange Bush
										Type	dE7		Dr6		Thickness (N)	H	0 t-0.1	Dr6		Thickness (N)	H	0 t-0.1	Reference Dimension	Tolerance (H7)	Reference Dimension	Tolerance (H7)
Graphite Impregnation Oil-Less Copper Flange Bush *L dimensions in ( ) are available for MPFZ only.	5	+0.032 +0.020	10	12									9	+0.028 +0.019	2	14	2	7	+0.028 +0.019	1	11	2	9	+0.015 0	7	+0.015 0
	6		10	12	15								10			16		8			12		10		8
	8	+0.040 +0.025	10	12	15	20							12	+0.034 +0.023		20		10			14		12	+0.018 0	10
	10		10	12	15	20	(25)	(30)					14			22		12	+0.034 +0.023		16		14		12	+0.018 0
	12	+0.050 +0.032	10	12	15	20	25	30					18		3	25	3	15		1.5	21	3	18		15
	13		(10)	12	15	20	(25)	(30)					19	+0.041 +0.028		26		16			22		19	+0.021 0	16
	15		10	12	15	20	25	(30)					21			28		18			24		21		18
	16			12	15	20	25	30	(35)	(40)			22			29		20	+0.041 +0.028	2	26		22		20	+0.021 0
	18				(15)	(20)	(25)	(30)	(35)	(40)			24			32		-	-	-	-	-	24		-
	20	+0.061 +0.040			15	20	25	30	(35)	40			30		5	40	5	24	+0.041 +0.028	2	32	4	30		24
	25				(15)	(20)	(25)	30	(35)	40	50		35	+0.050 +0.034		45		29			37		35	+0.025 0	29
	30					(20)	(25)	30	(35)	40	50		40			50		34	+0.050 +0.034		42		40		34	+0.025 0
	35	+0.075 +0.050				(20)	(25)	(30)	(35)	(40)	(50)		45			60		-	-	-	-	-	45		-	-
	40					(20)	(25)	(30)	(35)	(40)	(50)		50			65		-	-	-	-	-	50		-	-
	50							(30)	(35)	(40)	(50)	(60)	60	+0.060 +0.041		75		-	-	-	-	-	60	+0.030 0	-	-

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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