Precision Rapid Plastic Injection Mold Fabrication Single Stage

As a precision sheet metal stamping die manufacturer, Ocean Century specializing in single-stage, compound, and progressive dies. Offers integrated production from feasibility studies to mass production using 1600T-class presses, 5-axis CNC/EDM, and CMM metrology.

• Press Lines: 1600T/1000T/630T presses + 800T hydraulic presses for deep drawing.
• CNC & EDM: 10 machining centers (including 5-axis) + wire EDM.
• Metrology: On-site CMM inspection and surface roughness testing.

1. Phase 1: Feasibility Study → Blank development & force calculation
2. Phase 2: 3D Modeling → UG NX/SolidWorks strip layout validation
3. Phase 3: CAE Simulation → Autoform/Dynaform formability & springback prediction
4. Phase 4: Tooling → CNC-hardened cores + carbide guided posts
5. Phase 5: Testing → T0 samples with thickness mapping report
6. Phase 6: Production → Equipped with bulk stamping workshop

• Material selection guidance (metal grades/thickness)
• Die structure optimization via simulation
• Cost-efficiency analysis (tool steel vs. production volume)
• Compliance documentation assistance

• One-Stop Accountability: Eliminate supply chain fragmentation with integrated production/assembly.
• Technical Rigor: 8 CAE engineers + 30 technicians ensure physics-based tooling validation.
• Risk Reduction: T0-T2 testing guarantees <0.1% defect rates in mass production.
• Compliance Ready: Full documentation for PPAP, and material traceability.