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Pneumatic Resistance Projection Welding Machine Stainless Steel For Piston Rod

Categories Stationary Spot Welding Machine
Brand Name: Xingweihan
Model Number: DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Certification: CE, RoHS, ISO
Place of Origin: China
MOQ: 1
Price: USD21000-USD23000
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 50 sets/month
Delivery Time: 30 working days
Packaging Details: Wooden Case
Product name: Pneumatic Resistance Projection Welding Machine Stainless Steel For Piston Rod
Application: Resistance Welding Machines For Piston Rod
Function: High Frequency Resistance Welding Machine
Machine type: Resistance Welding Equipment
Cooling Method: Water Cooling
Welding Material: Carbon Steel
Feature: Easy to Operate
Warranty: 12 months Guarantee
After Warranty Service: Video technical support, Online support and Spare parts
After-sales Service Provided: Free spare parts, Field installation, commissioning and training
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  • Product Details
  • Company Profile

Pneumatic Resistance Projection Welding Machine Stainless Steel For Piston Rod

Pneumatic Resistance Projection Welding Machine Stainless Steel For Piston Rod


Product Introduction:


The piston rod automatic welding machine is equipped with an automatic feeding mechanism and a pull ring automatic feeding mechanism. While ensuring the quality and efficiency of the welded parts, we aim to achieve "depersonalization", significantly reduce costs and increase efficiency, improve production capacity, and enhance the quality of the welded parts.


Features:

1. Smart Process Control:The HMI (Human-Machine Interface) stores preset welding profiles (including pressure-current-time parameters), enabling instant switching between piston rod specifications. Integrated real-time quality monitoring detects deviations (e.g., abnormal current fluctuations) and triggers automated alerts for immediate corrective action.
2.High precision welding control: Using servo drive or proportional valve to accurately adjust electrode pressure (± 1% accuracy) to ensure weld consistency.
3. Seamless Production Integration:The system incorporates automated material handling (vision-based alignment or mechanical fixturing) to enable uninterrupted batch welding operations, achieving a 40% increase in throughput while maintaining positional accuracy within ±0.1mm.
4. Strong adaptability and reliability compatible with piston rods of different specifications; Water cooled electrode+high temperature resistant structure, continuous operation without degradation.
5. Safety and maintenance convenience: Integrated air/water pressure sensors, automatic shutdown in case of water shortage or insufficient pressure; Modular design, with minimal electrode replacement and maintenance time.

Technical Parameters:


Item/ModelDN-40DN-63D(T)N-80D(T)N-100D(T)N-125D(T)N-160D(T)N-200
Rated power At 50%KVA406380100125160200
Rated primary powerV380380380380380380380
Secondary VoltageV5.26.77.98.38.69.110.6
Rated frequencyHZ50/6050/6050/6050/6050/6050/6050/60
Max.Short Circuit CurrentKA14151618202834
Max. weld powerKVA6286170280300330410
ThroatMM500500630630630630630
Max.Froce at electrodesN600060001000010000100001200012000
Working strokeMM20203040405050
Cooling Water Consumpion 2.5barL/min668881010
Electrodes tlpMMΦ13*45Φ13*45Φ16*45Φ16*45Φ16*45Φ20*45Φ20*45
ArmsMMΦ50*150Φ50*150Φ80*220Φ80*220Φ80*220Φ80*220Φ80*220
Projection Clamping PlateMM125*125125*125200*200200*200200*200200*200200*200

Max.Welding Capaciry A3 steel

MM2.5+2.53+34+44.5+4.55+55+5

6+6


General Structures:




Detailed Images:


Customized Fixtures and Moving Components: After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency. The device is compatible with different pole lengths and can be switched through servo without the need for additional adjustments.


Independent Vibration Disc: The equipment is equipped with an independent vibration disc that can hold 500 workpieces, ensuring that the equipment does not require manual assembly for 2 hours. Equipped with fully automatic welding, the production capacity can reach 720pcs/h.


Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.


Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.


Scene Images:



Application:



Related Products:


Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.


Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.


FAQ:


1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.


8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
Item/ModelDN-40DN-63D(T)N-80D(T)N-100D(T)N-125D(T)N-160D(T)N-200
Rated power At 50%KVA406380100125160200
Rated primary powerV380380380380380380380
Secondary VoltageV5.26.77.98.38.69.110.6
Rated frequencyHZ50/6050/6050/6050/6050/6050/6050/60
Max.Short Circuit CurrentKA14151618202834
Max. weld powerKVA6286170280300330410
ThroatMM500500630630630630630
Max.Froce at electrodesN600060001000010000100001200012000
Working strokeMM20203040405050
Cooling Water Consumpion 2.5barL/min668881010
Electrodes tlpMMΦ13*45Φ13*45Φ16*45Φ16*45Φ16*45Φ20*45Φ20*45
ArmsMMΦ50*150Φ50*150Φ80*220Φ80*220Φ80*220Φ80*220Φ80*220
Projection Clamping PlateMM125*125125*125200*200200*200200*200200*200200*200

Max.Welding Capaciry A3 steel

MM2.5+2.53+34+44.5+4.55+55+5

6+6


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