SAE 48 CuPb30 Shaft & Con rod bushings JF800 Track Roller Bimetal Bearing For Handling Equipment

SAE 48 CuPb30 Shaft & Con Rod Bushings JF800 Track Roller Bimetal Bearing for Handling Equipment are high-performance components specifically designed to enhance the efficiency and reliability of handling equipment. These bushings are crafted from a combination of SAE 48 CuPb30 (a lead-tin bronze alloy) and a strong outer shell, typically made of steel or iron alloy, to provide optimal wear resistance, strength, and durability.

The SAE 48 CuPb30 alloy is known for its exceptional lubricity, corrosion resistance, and ability to withstand heavy loads and high speeds. This makes it an ideal material for shaft and connecting rod bushings, as well as track roller bearings, in handling equipment applications.

The bimetal design of these bushings ensures that the outer shell can support the loads and stresses encountered in handling equipment, while the CuPb30 inner layer provides superior wear resistance and lubricity to reduce friction and wear. This combination of materials and design results in bushings that can last longer and require less frequent maintenance or replacement.

The JF800 Track Roller Bimetal Bearing, specifically designed for track rollers, offers a similar advantage. It features the same SAE 48 CuPb30 alloy inner layer, ensuring smooth rolling and reliable performance under heavy loads and demanding conditions.

In summary, SAE 48 CuPb30 Shaft & Con Rod Bushings JF800 Track Roller Bimetal Bearing for Handling Equipment are high-quality components that utilize a bimetal design and SAE 48 CuPb30 alloy to provide exceptional wear resistance, strength, and lubricity. These bushings and bearings are essential for enhancing the performance and reliability of handling equipment.

Bimetal Bushing Supplier Get Your Custom Quote Today.BronzeGleitlager.Com We Manufacture & Design Self-Lubricating Bushings & Bimetal Bushings Your recognised global partner for bimetal bronze bushing applications.

Bimetal Steel Bronze Groove Bushing - Bi-metallic composite bearing material consists of steel backing with lead bronze or lead-free copper alloy (CuPb10Sn10.CuPb6Sn6Zn3.CuPb24Sn4.CuPb30.AlSn20Cu)lining, bearing material for oil/grease lubricated applications.JF800 bushes made in China. Industrial: Mechanical handling and lifting equipment, hydraulic cylinders, agricultural equipment, off highway equipment.SAE 48 CuPb30 Metal and Bimetal Bearings | VIIPLUS Bushing Materials

Bimetal Bushings Oil Hole Design

Typicai applicaton

High speed, heavy load engine main shaft and con rod.

Carry Roller - Bearing

Bimetal Bearings is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a bearing layer.

VIIPLUS offers basically the same bearing characteristics:

but is capable of even higher loadsand offers an economic solution to many bearing problemsBimetal bushings application for Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more.

Structure

1. Low-friction surface film

2. Bearing layer (bronze)

3. Solid lubricant (graphite)

4. Steel backing

Basic forms

Cylindrical bush Cylindrical bush with groovesSlide plate Thrust washerSpecial components Slide plateCustomized components are also available.

Tolerance Details

Standard Tolerance Dimension Table

Metal and Bimetal Bearings JF800 Track Roller Bushings handling equipment roller bearing oil ports

Bimetal bearing: this product is based on high quality low carbon steel, with sintered lead tin bronze alloy CuSn10Pb10 on the surface.The spherical oil cavity rolled on the surface of the alloy is convenient for storing oil and effectively reducing wear.The steel back can be plated with anticorrosive coating as required.Suitable for medium, medium to high speed bearing, and bearing with large impact load, used for rolling bearing, thrust gasket, internal combustion engine connecting rod piston pin bearing on mechanical equipment.

Bimetal Bearings JF800 Bimetal bushing Size and Tolerance

VIIPLUS offers a broad range of sizes, forms and materials in monometallic and bimetallic bearings. Bimetal and metal bearings offer excellent corrosion resistance in industrial outdoor applications and in water, marine and offshore environments. VIIPLUS bearings can be made in many sizes and forms, including thin-walled, thick-walled, flanged, cylindrical, sintered and oil-impregnated, and more. Some popular bearing materials and their benefits include:
Bimetal bearings are able to handle heavy loads and shock loading conditions. Our bimetal bearings have anti-corrosion capabilities and are easy to install, making them ideal for emergency replacements. VIIPLUS( JF800 )bearing is available with stainless steel, carbon steel or bronze backing.

JF-800 bimetallic bearing, is a low carbon steel plate as the matrix material, the surface sintered CuPb10Sn10 or CuSn6Zn6Pb3 material of steel and copper alloy products.This product is the most powerful bearing capacity in the double-alloy bearing, the balance bridge bushing and gasket of heavy vehicles;Driven wheel and supporting wheel of bulldozer;Automobile steel plate bushing, USES this product.It is a kind of high load and low speed sliding bearing widely used.

Because the matrix is stable as low carbon steel material, so the machining accuracy of the outer diameter of the shaft sleeve has been guaranteed, and there is no need for screw fixation after the product is loaded into the seat hole, relying on interference fit can prevent the phenomenon of going out of the circle.The change of chemical composition of inner surface alloy layer can meet the requirements of different bearing pressure, different service temperature and different sliding speed. The oil groove and oil hole with different structure are designed in the production of friction surface to meet the requirements of different ways of oil adding, prevent shaft biting and adapt to different lubrication conditions.Widely used in automobile engine, motorcycle clutch, light industrial machinery, construction machinery.
Alloy layer material CuPb10Sn10 or CuSn6Zn6Pb3

Typical Characteristics

Suitable for low speed, heavy load or intermittent movement conditions, lubricating oil film

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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