PLC Fully Automatic Medical Device Assembly HMI Machine Medical Equipment Assembly

PLC Fully Automatic Medical Device Assembly HMI Medical Equipment Assembly Machine

Key Differentiators
The system offers sterile configuration options, supporting both gamma irradiation and ethylene oxide sterilization protocols. Its rapid-change architecture enables product transitions in under 10 minutes, while all material-contact components comply with stringent USP Class VI and ISO 10993 biocompatibility standards. For precision micro-assembly applications, the equipment incorporates advanced vision-guided robotics capable of handling sub-millimeter components with micron-level accuracy.

Primary Applications
This technology serves critical healthcare manufacturing segments, including:

• Injectable Solutions: Automated assembly of prefilled syringes and insulin delivery pens

• Infusion Systems: Precision manufacturing of IV sets and fluid administration devices

• Surgical Kits: Production of sterile, single-use instrument packages

• Diagnostic Platforms: High-accuracy assembly of testing cartridges and lab-on-chip devices

• Technical Parameters

  Section	Attribute	Specifications
  System Overview	Production Line Span	5-30 meters (expandable modular architecture)
  	Output Capacity	50-300 units/minute (varies by product complexity)
  	Processing Stations	5-20 modules (adaptable layout)
  Assembly Unit	Positioning Tolerance	±0.1 mm (medical device precision standard)
  	End Effector Options	Medical-certified silicone/pneumatic (meets FDA regulations)
  	Plastic Joining	20-40 kHz ultrasonic bonding (for component sealing)
  Quality Control	Imaging System	5-10 megapixel cameras (10-30 micron/pixel resolution)
  	Flaw Identification	Detects particles, cosmetic imperfections, size variations
  	Seal Integrity	Identifies leaks ≥1 micron (validated for fluid containers)

FAQ

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.

2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

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Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.