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2Dx51mm Virgin Polyester Staple Fiber High Tenacity Adjustable Crimp Frequency for Better Performance

Categories Virgin Polyester Staple Fiber
Brand Name: NONE
Model Number: NONE
Certification: OEKO TEX 100, GRS Certificate
Place of Origin: JIANGSHU, CHINA
MOQ: 1000 kgs or 2 pallets
Price: FOB, usd1-2/kg
Payment Terms: L/C,T/T
Supply Ability: 2,000 ton monthly
Delivery Time: within 15-25 days
Packaging Details: bales
ITEM: 2Dx51mm Virgin Polyester Staple Fiber High Tenacity Adjustable Crimp Frequency for Better Performance
Raw Material: 100% Polyester Virgin
Cross Section: Cartepilar Type
Color: Raw White、Black
Luster: Full Dull Finish
Feature: Anti-Distortion,Anti-Static,Anti-Pilling,Abrasion-resistant. Flame restardant. Heat- resistant.
Use: Filling Material, Non-Woven Fabric, Spinning, CONCRETE
Style: Solid
Fiber Grade: Virgin/Recycle
Function: Filling
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2Dx51mm Virgin Polyester Staple Fiber High Tenacity Adjustable Crimp Frequency for Better Performance

2Dx51mm Virgin Polyester Staple Fiber High Tenacity Adjustable Crimp Frequency for Better Performance


Description:

This 2 denier × 51mm polyester staple fiber is specially engineered as a high-performance filling material without silicon treatment. The medium-fine denier and optimized fiber length provide perfect balance between softness and resilience for superior loft performance in filling applications.


How is it Made?

The production process is as follows:

  1. Polymerization: Raw materials (purified terephthalic acid (PTA) and monoethylene glycol (MEG)) are combined to create molten PET.

  2. Spinning: The molten polymer is forced through a spinneret (a device like a showerhead with tiny holes) to form continuous filaments.

  3. Drawing: The filaments are stretched (drawn) to align the polymer molecules, which increases their strength and tenacity.

  4. Crimping: The continuous filaments are crimped (given a wavy, zig-zag texture) to add bulk and help the fibers grip each other during the spinning process later.

  5. Cutting: The continuous tow (a large bundle of thousands of filaments) is then cut into short, predetermined lengths—this is what creates the "staple" fiber.

  6. Baling: The cut staple fiber is compressed into large bales for easy shipping and handling, similar to raw cotton bales.

Technical Advantages vs Siliconized Fibers:
• Better adhesion in thermal-bonded applications
• Improved dye affinity for colored filling products
• Lower production costs with equal loft performance
• No silicone migration issues in long-term use

Details

Fiber TypePolyacrylonitrile (PAN)
Denier (dtex)3D–11D (customizable)
Cut Length32mm, 38mm, 51mm (or custom)
Hollow Ratio10%–30%
Tenacity (cN/dtex)≥2.5
Elongation at Break (%)25%–45%
Crimp Frequency8–15 crimps/inch (adjustable)


FAQ

1. Why choose Polyester FDY Yarn?

-Good elasticity and grade A quality

- Full dull finish eliminates unwanted shine for authentic fur appearance

-Better anti static electricity

2. What's your payment term?

30% T/T as deposit 70% T/T before shipment or LC at sight, others are negotiable.

3. Can we get samples?

Free samples always could be sent to you for your evaluation.

4. What's your MOQ?

8 Ton

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