Hastelloy C-276 Seamless Pipes UNS N10276 Alloy HC276 Seamless Tube
Hastelloy C-276 seamless pipe is a high-performance alloy component
renowned for its exceptional corrosion resistance, mechanical
strength, and versatility in extreme industrial environments. As a
seamless variant, it is manufactured without welded joints,
ensuring uniform structural integrity and eliminating potential
weak points that could compromise performance in critical
applications.
Material Composition and Alloy Characteristics
Hastelloy C-276 is a nickel-molybdenum-chromium superalloy with
controlled additions of tungsten and iron, formulated to withstand
aggressive chemical environments. Its key composition typically
includes:
Nickel (Ni): ~57% (base element, providing ductility and resistance
to chloride-induced stress corrosion cracking)
Molybdenum (Mo): ~16% (enhances resistance to pitting, crevice
corrosion, and reducing acids)
Chromium (Cr): ~15.5% (boosts oxidation resistance and stability in
oxidizing environments)
Tungsten (W): ~4% (improves overall strength and resistance to
localized corrosion)
Trace elements: Iron (Fe), cobalt (Co), carbon (C), and silicon
(Si), each contributing to specific mechanical and chemical
properties.
This unique alloy blend makes Hastelloy C-276 virtually immune to a
wide range of corrosive media, including sulfuric acid,
hydrochloric acid, phosphoric acid, chlorine, and chloride
solutions—substances that often degrade conventional stainless
steels or carbon steels. It also exhibits excellent resistance to
stress corrosion cracking (SCC), pitting, and crevice corrosion,
even at elevated temperatures.
Seamless Manufacturing Advantage
The seamless production process distinguishes this pipe from welded
alternatives. Manufactured through methods like piercing a solid
billet and cold drawing or hot rolling to achieve the desired
dimensions, Hastelloy C-276 seamless pipes offer:
Uniform wall thickness and dimensional precision, critical for
pressure-containing applications.
Enhanced structural integrity, as the absence of welds eliminates
risks of porosity, inclusions, or residual stress that can weaken
welded pipes.
Superior flow characteristics, ensuring unobstructed fluid or gas
movement, which is vital in chemical processing and fluid handling
systems.
Available in various sizes (OD, ID, and wall thickness) and
specifications (e.g., ASTM B622, ASME SB622), these pipes can be
customized to meet specific industrial requirements, from
small-diameter tubing for laboratory equipment to large-diameter
pipes for industrial infrastructure.
Key Performance Properties
Hastelloy C-276 seamless pipes excel in demanding conditions due to
their outstanding properties:
- Corrosion Resistance: Unmatched resistance to both oxidizing and
reducing environments, including acids (sulfuric, hydrochloric,
nitric), alkaline solutions, and wet chlorine gas. It also resists
pitting and crevice corrosion in chloride-rich environments, making
it ideal for marine or coastal applications.
- High-Temperature Stability: Retains strength and corrosion
resistance at elevated temperatures (up to 1,900°F / 1,038°C),
suitable for high-heat processes like thermal processing or exhaust
systems.
- Mechanical Strength: Good tensile strength, ductility, and impact
resistance, allowing it to withstand pressure, vibration, and
mechanical stress in dynamic operating conditions.
- Weldability and Fabricability: While seamless pipes avoid welds in
their structure, the alloy itself offers good weldability using
proper techniques, enabling easy integration into complex systems
when needed.
Applications Across Industries
The unique combination of properties makes Hastelloy C-276 seamless
pipes indispensable in industries requiring reliability in harsh
environments:
- Chemical Processing: Used in reactors, pipelines, and storage
systems for handling corrosive chemicals, acids, and solvents.
- Oil and Gas: Employed in offshore drilling equipment, sour gas
handling, and production lines where exposure to hydrogen sulfide
(H₂S) and chloride ions is prevalent.
- Pharmaceuticals and Food Processing: Ideal for sanitary piping
systems due to its corrosion resistance and ease of cleaning,
ensuring product purity.
- Environmental Engineering: Utilized in waste treatment plants, flue
gas desulfurization (FGD) systems, and pollution control
equipment.
- Aerospace and Defense: Applied in high-temperature exhaust systems,
rocket propulsion components, and marine propulsion systems.
- Nuclear Industry: Used in coolant systems and radiation-resistant
components due to its stability under radiation and corrosive
coolants.
Hastelloy C-276 seamless pipe represents a premium solution for
critical applications where corrosion resistance, structural
integrity, and performance under extreme conditions are
non-negotiable. Its seamless design, coupled with the alloy’s
inherent strengths, ensures long-term reliability, reduces
maintenance costs, and minimizes downtime—making it a preferred
choice for engineers and o
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