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Outdoor Epoxy Resin UV-Resistant APG / Vacuum Casting High-Voltage Insulation

Categories Electrical Epoxy Resin
Brand Name: WENYOU
Model Number: LE-184/LH-8504
Certification: ISO/REACH/RoHS/SGS/UL
Place of Origin: CHINA
MOQ: 20kg/pail as sample
Price: Negotiable
Payment Terms: L/C,T/T,Western Union,MoneyGram
Supply Ability: Plenty of raw material in stock
Delivery Time: 7 -10 work days
Packaging Details: 20kg/pail, 220kg/barrel, 1200kg/tank
Process: APG & Vacuum Casting
Impact Strength: 10-18kJ/ M2
Temperature Resistance: High
Apply: high voltage transformer
Application: Electrical Insulation
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Outdoor Epoxy Resin UV-Resistant APG / Vacuum Casting High-Voltage Insulation

The LE-184/LH-8504 epoxy system is a weather-resistant, multi-component formulation engineered for outdoor high-voltage electrical insulation. Featuring modified BPA epoxy (LE-184), anhydride hardener (LH-8504), flexibilizer (LF-660), and accelerator (LZ-622), it delivers exceptional UV/erosion resistance, thermal shock stability, and superior dielectric performance. Ideal for APG or vacuum casting processes in harsh environments.


Key Features & Advantages

FeatureAdvantage
UV & Weather ResistanceWithstands outdoor exposure, prevents erosion & yellowing
Flexibilizer LF-660 (0-20 pbw)Enhances crack resistance under thermal cycling
Accelerator LZ-622 (0-0.4 pbw)Speeds curing for high-volume production
APG & Vacuum Casting CompatibleAdapts to existing manufacturing setups
High Dielectric Strength25-35 kV/mm (IEC 60243-1) for outdoor insulators
Low Water Absorption0.10-0.20% (23°C/10d) ensures long-term integrity
Solvent-FreeEco-friendly, low-VOC processing



Applications

Built for outdoor electrical components:

HV bushings, insulators & surge arresters

Transformer encapsulation

Outdoor switchgear (12-40.5 kV)

Solar/Wind energy infrastructure

Railway electrification components



Key Performance Data

*Cured system: LE-184/LH-8504/Silica=100:90:350 | Cure: 140°C×2h + 130°C×10h*

Mechanical & Thermal Properties

PropertyValueStandard
Tensile Strength60-85 MPaISO 527
Flexural Strength100-140 MPaISO 178
Impact Strength8-16 kJ/m²ISO 179
Glass Transition (Tg)65-105°CISO 11357-2
Thermal Conductivity0.7-0.9 W/m·KISO 8894-1
Decomposition Temp>320°CASTM E2402


Electrical & Safety Properties

| Breakdown Strength (3mm) | 25-30 kV/mm | IEC 60243-1 |
| HV Arc Resistance | 185-195 sec | IEC 61621 |
| Tracking Resistance | CTI>600 (Solution A/B) | IEC 60112 |
| Electrolytic Corrosion | Grade A-1 | IEC 60426 |
| Flammability | HB Rating | UL94 |



Frequently Asked Questions (FAQ)

Q1: What’s the role of LF-660 and LZ-622?
A: LF-660 (0-20 pbw) improves flexibility & crack resistance. LZ-622 (0-0.4 pbw) accelerates curing – critical for APG production.


Q2: How should I store components?
A: Store in sealed containers at 18-25°C. Shelf life: 24 months. Avoid moisture – hardener is humidity-sensitive.


Q3: What processing methods are supported?
A: Optimized for:

APG: Mold temp 130-150°C | Gel time 10-50 min

Vacuum Casting: Cure 80-100°C | Gel time 3-6h

Post-cure: 130-140°C×6-10h for all methods


Q4: How is filler pre-treated for HV applications?
A: Silica filler must be pre-dried (moisture ≤0.2%). Use thin-film degassing mixers for consistent dispersion.


Q5: Is this system suitable for coastal environments?
A: Yes! UV resistance + low water absorption (0.10-0.20%) prevents salt corrosion & tracking.

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