High-Capacity Plastic Extrusion Line for PPR Wired Clamping Packaging Hose PPR Large Diameter Water Supply and Gas Pipe Production

High-Capacity Plastic Extrusion Line for PPR Wired Clamping Packaging Hose PPR Large Diameter Water Supply and Gas Pipe Production

Introduction:

The High-Capacity Plastic Extrusion Line for PPR Wired Clamping Packaging Hose, PPR Large Diameter Water Supply, and Gas Pipe Production is an advanced manufacturing solution designed for high-efficiency production of durable PPR (Polypropylene Random Copolymer) pipes and hoses. This extrusion line is engineered to meet the demands of large-diameter pipe applications, ensuring superior quality, strength, and reliability for water supply and gas distribution systems.

Equipped with precision extrusion technology, automated clamping, and wire reinforcement capabilities, this production line ensures consistent wall thickness, smooth interior surfaces, and excellent pressure resistance. It is suitable for producing PPR pipes with reinforced structures, making them ideal for industrial, municipal, and construction applications.

Extrusion line details:

Loader → Dryer → Single-screw Extruder→ Mould→ Vacuum &Spraying Cooling Tank →Hauling-off → Cutter/Winder → Pipe stacker

Material Feeding & Drying

PPR resin pellets are loaded into the hopper and automatically fed into the drying system to remove moisture, ensuring optimal extrusion quality.

Extrusion

The dried material is melted in a single-screw or twin-screw extruder with precise temperature control.

The molten PPR is pushed through a pipe die head to form a continuous pipe shape.

Vacuum Calibration & Cooling

The pipe enters a vacuum calibration tank to stabilize the diameter and wall thickness.

It then passes through a cooling water tank to solidify the structure.

Hauling & Cutting

A haul-off machine pulls the pipe at a controlled speed to maintain uniformity.

An automatic cutting machine cuts the pipe to the required lengths.

Printing & Stacking

A printing machine marks the pipe with specifications (size, pressure rating, brand, etc.).

The finished pipes are collected by an automatic stacking machine for packaging.

Quality Inspection

Each pipe undergoes dimensional checks, pressure testing, and visual inspection to ensure compliance with industry standards.

Features

High Production Capacity – Designed for large-scale manufacturing, ensuring high output with minimal downtime.

Precision Extrusion Technology – Delivers uniform pipe dimensions, smooth surfaces, and consistent quality.

Reinforced Structure – Supports wired clamping and reinforcement for enhanced durability and pressure resistance.

Versatile Applications – Suitable for both water supply and gas pipelines, meeting industry standards.

Energy-Efficient Operation – Advanced heating and cooling systems reduce power consumption while maintaining high productivity.

Automated Control System – User-friendly PLC/HMI interface for easy operation, monitoring, and adjustment.

Durable Construction – High-quality components ensure long service life and low maintenance requirements.

Customizable Options – Adjustable extrusion parameters to produce different diameters and thicknesses as per customer needs.

This extrusion line is the ideal choice for manufacturers seeking reliable, high-performance, and cost-effective PPR pipe production for demanding applications.

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