Food-Grade Metered Valve for Precise Syrup and Carbonated Beverage Dispensing with CIP Compatibility

Food-Grade Metered Valve for Precise Syrup and Carbonated Beverage Dispensing with CIP Compatibility

Product Description:

Optimize your beverage production lines with our sanitary 20mm metered valve, engineered for accuracy in syrup dosing and carbonation control. Certified to EC1935/2004 and FDA standards, this corrosion-resistant stainless-steel valve ensures contaminant-free operation for soft drinks, juices, and dairy products. Its precision-ground ceramic core maintains ±1% dosing accuracy across variable viscosities (5-5,000 cP), while the twenty-millimeter flow path minimizes pressure drop in high-volume filling operations. The full-bore design prevents sugar crystallization and accommodates pulp-containing fluids. Key features include dead-space-free construction, 150°C SIP capability, and tri-clamp connections for rapid changeovers. Ideal for post-mix dispensers, canning/bottling lines, and microbrewery carbonation systems requiring repeatable beverage proportioning under strict hygiene protocols.

Bullet Points:

• ✅ Hygienic Metered Valve: 316L stainless steel construction with Ra ≤ 0.8µm surface finish

• ✅ Precise Syrup Dosing: Maintains recipe accuracy within ±1% at 10-100 L/min flow rates

• ✅ Carbonation-Ready: Withstands 15-bar operating pressures for CO₂ applications

• ✅ CIP/SIP Compatible: Full steam sterilization capability (150°C/30 mins)

• ✅ Zero Contamination Risk: Passivated surfaces and crevice-free design

Specific Application Scenario:
Accurately injecting 250ml of cola syrup per second into high-speed bottling lines while maintaining 5.0±0.1 g/L CO₂ saturation.

Technical specification

FAQ:

Q1: Is this metered valve suitable for acidic beverages like citrus juices?
A: Yes – our electropolished 316L SS and EPDM seals resist citric/acetic acids up to pH 2.5.

Q2: What’s the maximum particle size for syrup dosing?
A: Handles particulates ≤1.5mm diameter in 20mm models. Specify pulp content during inquiry.

Q3: Can the beverage proportioning valve integrate with PLC systems?
A: Absolutely – analog 4-20mA or PROFIBUS feedback options available.

Q4: Are different viscosity kits available for the twenty-millimeter valve?
A: Yes – spring-loaded poppet kits for low-viscosity (water) to high-viscosity (chocolate syrup) media.

Q5: What certification documentation is provided?
A: Includes 3.1 material certs, EHEDG conformity statement, and calibration protocol.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.